2007 ISUZU KB P190 Workshop Repair Manual

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Page 4681 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-75 Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod, and Interlock Pin Disassembled View RTW 57BLF000201 Legend (1) Detent Sprin

Page 4682 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-76 MANUAL TRANSMISSION Disassembly 1. Remove the detent spring plate and gasket, detent spring and detent ball. Use a magnetic hand to remove the detent balls from the intermediate plat

Page 4683 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-77 Inspection and Repair Make the necessary adjustments and part replacements if excessive wear or damage is discovered during inspection. Shift Arm Thickness • Us

Page 4684 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-78 MANUAL TRANSMISSION Reassembly 1. Install the rev-5th shift arm and reverse inhibitor and rev-5th shift rod. • Apply oil to the reverse inhibitor inner surface. • Install the

Page 4685 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-79 Reverse Gear and 5th Gear Disassembled View 226R300024 Legend (1) Collar Snap Ring (15) Counter 5th Gear (2) Oil Seal Collar (16) Counter Reverse Gear (3

Page 4686 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-80 MANUAL TRANSMISSION Disassembly 1. Use a pair of snap ring pliers to remove the collar snap ring. 2. Set the mainshaft retainer remover 5-8840-2158-0 and puller 5-8840-2027-0 to the

Page 4687 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-81 11. Remove the 5th gear, 5th block ring, and needle bearing (2 piece type). 226RS007 12. Remove the mainshaft nut according to following steps. Attach the hold

Page 4688 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-82 MANUAL TRANSMISSION 13. Use screw drivers between the reverse gear and the bearing plate to remove the Rev-5th synchronize r assembly together with the reverse block ring and reverse gea
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