2007 ISUZU KB P190 Workshop Repair Manual

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Page 4641 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-35 Legend (1) Top Gear Shaft Snap Ring (16) 1st Outside Ring (2) Top Gear Shaft (17) 1st Block Ring (3) Ball Bearing (18) Needle Bearing (4) Needle Bearing (19

Page 4642 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-36 MANUAL TRANSMISSION Disassembly 1. Use a pair of snap ring pliers to remove the top gear shaft snap ring. 2. Remove the top gear shaft with ball bearing. 3. Use a bench press and

Page 4643 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-37 9.Disassemble the 1st inside ring, 1st outside ring, and 1st block ring. 10.Remove the needle bearing. 11.Use a pair of snap ring pliers to remove the clutch hub s

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ISUZU KB P190 2007 Workshop Repair Manual 7B1-38 MANUAL TRANSMISSION Inspection and Repair Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. Block Ring and Dog

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ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-39 1st-2nd Synchronizer (3-CONE) • Use a thickness gauge to measure the clearance between the block ring and the dog teeth. 226RS036 If the measured value exceed

Page 4646 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-40 MANUAL TRANSMISSION Mainshaft Run-out • Install the mainshaft to V-blocks. • Use a dial indicator to measure the mainshaft central portion run-out. 226RS039 If the measured

Page 4647 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-41 Clutch Hub Spline Play • Set a dial indicator to the clutch hub which requires measuring. 226RS042 • Move the clutch hub as far to the right and left as

Page 4648 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-42 MANUAL TRANSMISSION • Use bearing installer 5-8840-2194-0 to install the ring. RTW 57BSH000101 Legend (1) Ring (2) Outer Race and Roller Assembly (3) Inner Race 3. Insta
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