2007 ISUZU KB P190 Workshop Repair Manual

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Page 337 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT SUSPENSION 3C-17
Inspection and Repair
Make the necessary adjustments or parts replacement
if wear, damage, corrosion or any other abnormal
condition is found during inspection.
Check the

Page 338 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 3C-18 FRONT SUSPENSION
Knuckle
Knuckle and Associated Parts

450R300037
Legend
(1) Nut and Cotter Pin
(2) Back Plate
(3) Nut and Cotter Pin

(4) Nut and Cotter Pin

Page 339 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT SUSPENSION 3C-19
6. Remove the stabilizer link nuts. Right and left.
7. Remove the wheel speed sensor from the knuckle.
8. Remove back plate.
9. Remove lower ball joint by using remove

Page 340 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 3C-20 FRONT SUSPENSION
Upper Control Arm
Upper Control Arm and Associated Parts

450R300038
Legend
(1) Upper Control Arm Bolt
(2) Bushing
(3) Upper Control Arm Nut
(4) Upp

Page 341 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT SUSPENSION 3C-21
5. Remove link nut.
6. Remove upper ball joint by using remover 5-8840- 2017-0.
CAUTION: Be careful not to damage the ball joint
boot.

P1010005
7. Remove upper cont

Page 342 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 3C-22 FRONT SUSPENSION
Lower Control Arm
Lower Control Arm and Associated Parts
RTW 340LF002301
Legend
(1) Cam bolt
(2) Bush
(3) Cam plate
(4) Lower Control Arm Nut
(5) Shoc

Page 343 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT SUSPENSION 3C-23
4. Support lower control arm with a jack.
5. Remove the link nut.
6. Remove the nut and cotter pin.
7. Remove the shock absorber lower end from the lower control arm

FRONT SUSPENSION 3C-23
4. Support lower control arm with a jack.
5. Remove the link nut.
6. Remove the nut and cotter pin.
7. Remove the shock absorber lower end from the lower control arm.
8. Remove the lower ball joint from the lower control arm.
9. Remove lower control arm nut and cam plate.
10. Remove cam bolt.
11. Remove lower control arm.
12. Remove bushing.
Inspection and Repair
Make the necessary adjustments or parts replacement
if wear, damage, corrosion or any other abnormal
condition is found during inspection.
Check the following parts:
• Lower control arm
• Bushing
Installation
1. Install rear bushing by using installer 5-8840-
0257-0 and 5-8840-2327-0.

P1010063
2. Install lower control arm.
3. Install cam bolt.
4. Install lower ball joint and tighten it to the specified torque.
Torque: 127 N ⋅
⋅⋅
⋅
m (13.0 kgf ⋅
⋅⋅
⋅
m/94 lb ⋅ft)
5. Install shock absorber and tighten it to the specified torque.
NOTE: Apply oil to the thread.
NOTE: Tighten the lower control arm nut with the parts
in the position shown in the illustration below.

Torque: 137 N ⋅
⋅⋅
⋅
m (14.0 kgf ⋅
⋅⋅
⋅
m/101 lb ⋅ft)

RTW 53ASH000201
6. Install stabilizer link and tighten it to the specified
torque.
Torque: 50 N ⋅
⋅⋅
⋅
m (5.1 kgf ⋅
⋅⋅
⋅
m/37 lb ⋅
⋅⋅
⋅
ft)
7. Install lower control arm nut and cam plate and tighten lower link nut finger-tight.
NOTE: Apply oil to the thread.
NOTE: Tighten the lower control arm nut with the parts
in the position shown in the illustration below.
Buffer clearance: 25.9 mm (1.02 in)
Torque: 186 N ⋅
⋅⋅
⋅
m (19.0 kgf ⋅
⋅⋅
⋅
m/137 lb ⋅
⋅⋅
⋅
ft)

RTW 53ASH000201
8. Install nut and cotter pin then tighten the nut to the
specified torque, with just enough additional torque
to align cotter pin holes. Install new cotter pin.
Torque: 147 N ⋅
⋅⋅
⋅
m (15.0 kgf ⋅
⋅⋅
⋅
m/108 lb ⋅ft)

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ISUZU KB P190 2007

Page 344 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 3C-24 FRONT SUSPENSION
Upper Ball Joint
Upper Ball Joint and Associated Parts

RTW 340LF001101
Legend
(1) Upper Ball Joint Bolt
(2) Upper Ball Joint

(3) Upper Ball Joint Nut

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