2007 ISUZU KB P190 Workshop Repair Manual

Page 4225 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4–90 UNIT REPAIR (AW30–40LE)
10. Coat the assembled bearing and race withpetroleum jelly. 
Install the assembled bearing and race facing the
bearing side upward.
Bearing and race diameter (Refer

Page 4226 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–91
Transmission Case
Disassembled View
249RY00001
EndOFCallout
Disassembly
1. Using a chisel, cut off the spacer and remove it fromthe shaft.
249RY00002
Legend
(1) Spac

Page 4227 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4–92 UNIT REPAIR (AW30–40LE)
2. Using a punch, drive out the pin.
249RY00003
3. Pull the manual valve lever shaft out through thecase by the threads.
4. Take out the manual valve lever. 
5. Usin

Page 4228 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–93
4. Drive in the pin with the slot at a right angle to theshaft.
249RY00006
5. Match the spacer hole to the lever staking hollowand stake the spacer to the lever. 
Ma

Page 4229 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4–94 UNIT REPAIR (AW30–40LE)
Torque Converter
Inspection and Repair
Insert special tool in end of torque converter. 
Insert a turning tool into the inner race of the one-way
clutch.
One-way clut

Page 4230 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–95
Adapter Housing (4 × 4)
Disassembled View
241R200005
EndOFCallout
Disassembly
1. Using a screwdriver, remove the oil seal.
Reassembly
1. Using oil seal installer, i

Page 4231 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4–96 UNIT REPAIR (AW30–40LE)
Extension Housing (4 × 2)
Disassembled View
241R200007
EndOFCallout
Disassembly
1. Remove the gasket. 
2. Remove the tube. 
3. Remove the tube packing. 
4. Using a

Page 4232 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–97
Reassembly
1. Using oil seal installer, install the new oil seal to theextension housing. 
Oil seal installer : 5 –8840 –2702 –0
NOTE:  The oil seal can be ins