2007 ISUZU KB P190 Workshop Repair Manual

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Page 2473 of 6020

ISUZU KB P190 2007 Workshop Repair Manual
E N G IN E SPEED C O NTR O L S Y STEM ( C 24SE) 6 H-1
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT S
YSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW

Page 2474 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6H-2 ENGINE SPEED CONTROL SYSTEM (C24SE)
Accelerator Pedal Control Cable

RHD MODEL

RTW 46HLF000501

Removal
1. Disconnect the accelerator control cable from the
accelerator pedal and d

Page 2475 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4. Remove the accelerator control cable from the
throttle.

LHD MODEL

RTW 46AMH000101

Inspection
Check the following items and replace the control
cable if any abnormality is found.

Page 2476 of 6020

ISUZU KB P190 2007 Workshop Repair Manual SECTION 6J
INDUCTION
TABLE OF CONTENTS
PAGE
Service Precaution ......................................................................................................... 6J- 2
Air Cleaner Filte

Page 2477 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6J-2 INDUCTION

Service Precaution
CAUTION:
Always use the correct fastener in the proper location.
When you replace a fastener, use ONLY the exact part
number for that application. ISUZU wi

Page 2478 of 6020

ISUZU KB P190 2007 Workshop Repair Manual INDUCTION 6J-3

Installation
1. Install air cleaner element.
2.
Attach the air cleaner duct cover to the body completely,
then clamp it with the clip.
3. Install mass air flow sensor.
4.

Page 2479 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Section 6A1 Engine Mechanical ................................................................................... 2480 PAGE
Section

Page 2480 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–1

6A1
Engine Mechanical – V6
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 1.1
WARNING, CAUTIO

Engine Mechanical – V6 Page 6A1–1

6A1
Engine Mechanical – V6
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 1.1
WARNING, CAUTION and NOTES for correct workshop practices with regard to safety and/or property
damage.
1 General Information ............................................................................................................ ...................8
1.1 WARNING, CAUTION and NOTES .................................................................................................... ................... 8
Definition of WARNING, CAUTION and NOTE Statements ............................................................................. .... 8
WARNING defined ............................................................................................................................................. 8
CAUTION defined .............................................................................................................................................. 8
NOTE defined..................................................................................................................................................... 9
1.2 Engine Components .............................................................................................................................................. 9
Major Component Assemblies..................................................................................................... ......................... 9
Intake Manifold Assembly ................................................................................................................................... 10
Engine Front Cover.............................................................................................................................................. 12
Camshaft Timing Components ..................................................................................................... ...................... 13
Camshaft Cover Assembly.................................................................................................................................. 14
Cylinder Head Assembly ..................................................................................................................................... 15
Oil Pump ............................................................................................................................................................... 16
Engine Block Assembly .......................................................................................................... ............................ 17
Pistons, Rings, Bearing and Connecting Rod ..................................................................................... .............. 18
Oil Pan Assembly................................................................................................................................................. 19
Oil Filter Assembly .............................................................................................................................................. 20
1.3 Engine Serial Number........................................................................................................... ............................... 20
1.4 Engine Construction............................................................................................................................................ 21
Cylinder Block ...................................................................................................................................................... 21
Cylinder Heads ................................................................................................................. .................................... 21
Crankshaft ............................................................................................................................................................ 22
Pistons, Pins and Connecting Rods .............................................................................................. .................... 22
Camshaft Drive System ....................................................................................................................................... 22
1.5 Engine Lubrication System ...................................................................................................... ........................... 24
Lubrication Description....................................................................................................................................... 24
1.6 Service Notes ....................................................................................................................................................... 24
Cleanliness and Care........................................................................................................... ................................ 24
Replacing Engine Gaskets ....................................................................................................... ........................... 24
Re-Using Gaskets and Applying Sealants......................................................................................... ............... 24
Separating Components................................................................................................................................... 24
Cleaning Gasket Surfaces................................................................................................................................ 24
Assembling Components .......................................................................................................... ....................... 25
Use of Room Temperature Vulcanising and Anaerobic Sealer....................................................................... .25
Room Temperature Vulcanising Sealer............................................................................................................ 25
Anaerobic Sealer .............................................................................................................................................. 25
Pipe Joint Compound ............................................................................................................ ........................... 26
Separating Parts .................................................................................................................................................. 26
Tools and Equipment ............................................................................................................ .............................. 26
Fasteners .............................................................................................................................................................. 27
Clamp Load ..................................................................................................................... ................................. 27
Torque Angle and Torque to Yield Fasteners..................................................................................... .............. 27
2 Diagnosis ..............................................................................................................................................28
2.1 Engine Diagnosis ............................................................................................................... .................................. 28
2.2 Symptoms............................................................................................................................................................. 28
Strategy Based Diagnosis ....................................................................................................... ............................ 28

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