2007 ISUZU KB P190 Workshop Repair Manual

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Page 4657 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-51 TROUBLESHOOTING 1. ABNORMAL NOISE 1) NOISY IN NEUTRAL Checkpoint Trouble Cause Countermeasure Replenish or replace the gear oilInsufficient or improper

Page 4658 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-52 MANUAL TRANSMISSION 2) NOISY OPERATION Checkpoint Trouble Cause Countermeasure Replenish or replace the gear oilInsufficient or improper engine oil NG Replace the gear(s) Replac

Page 4659 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-53 2. HARD SHIFTING Checkpoint Trouble Cause Countermeasure Change lever play Clutch pedal free play Repair or replace the applicable parts and regrease Readjus

Page 4660 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-54 MANUAL TRANSMISSION Checkpoint Trouble Cause Countermeasure Synchronizer assembly Shift arm and synchronizer sleeve Replace the worn parts Replace the worn parts W orn synchronizer

Page 4661 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-55 3. WALKING OR JUMPING OUT OF GEAR Checkpoint Trouble Cause Countermeasure Shift rod and quadrant box sliding faces Detent ball Replace the shift rod and/or t

Page 4662 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-56 MANUAL TRANSMISSION Checkpoint Trouble Cause Countermeasure Synchronizer assembly Bearings (Mainshaft, countershaft, and individual gears) Replace the spring Replace the bearing(s)

Page 4663 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-57 4. OIL LEAKAGE Checkpoint Trouble Cause Countermeasure Gear oilReplace the gear oilImproper gear oil Drain plug and/or filler plugTighten the plug(s) and rep

Page 4664 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-58 MANUAL TRANSMISSION Special Tools (4× ×× × 2) ILLUSTRATION TOOL NO. TOOL NAME ILLUSTRATION TOOL NO. TOOL NAME 5-8840-2155-0 (J-37217) Bearing remover 5-8840-2159-0 (J
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