2007 ISUZU KB P190 Workshop Repair Manual

diagnostic menu transmission oil wheel torque AUX dashboard check engine light

Load previous 8 pages

Page 4729 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-10 Manual Transmission (MUX)
Legend6. Car speed sensor conector
7. Clip
8. 2-4 switch connector (4x4 model)
9. Neutral switch connector (4x4 model)
10. Transfer actuator connector (4x4 model)

Page 4730 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Manual Transmission (MUX) 7B1-11
Legend1. Correct procedure
2. Wrong procedure
3. Front
4. Wedge collar
5. Clutch release bearing
6. Bearing remover : 5-8840-2291-0

• When clutch release bear

Page 4731 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-12 Manual Transmission (MUX)
22. Remove the transmission retaining nuts and bolts.Remove the transmission assembly (4x2 model) or
the transmission & transfer assembly (4x4 model)
from the veh

7B1-12 Manual Transmission (MUX)
22. Remove the transmission retaining nuts and bolts.Remove the transmission assembly (4x2 model) or
the transmission & transfer assembly (4x4 model)
from the vehicle.
23. Remove the transmission-transfer fixing bolts and nut, and disassemble the transfer from the
transmission. (4x4 model)
Installation
1. Apply grease (BESCO L-2 or equivalent) on the splined portion of the output shaft.
2. Connect the transfer to the transmission. (4x4 model)
3. Install the transmission-transfer fixing bolts and nut, and tighten them to the specified torque. (4x4
model)
Torque: 41 N ⋅m (4.2 kgf ⋅m/30 lb ⋅ft)
4. Apply a thin coat of molybdenum disulfide grease on the splined portion of the input shaft spline.
5. Slowly operate the transmission jack until the front of transmission is aligned with the rear of the
engine.
6. Align the input shaft spline with the clutch driven plate spline.
7. Install the transmission assembly (4x2 model) or the transmission & transfer assembly (4x4 model)
to the engine.
• Tighten the transmission bolts to the specified torque.
Torque: 76 N ⋅m (7.7 kgf ⋅m/56 lb ⋅ft)
8. Apply a force 69 N ⋅m (7 kgf ⋅m/51 lb ⋅ft) to the tip of
the shift fork in the direction of the transmission to
engine the clutch pressure plate and release
bearing.
Notice:
A click sound is heard when the release bearing and
the tip of the diaphragm spring engage each other.
Check to see if they are securely engaged by pushing
the tip of the shift fork toward the engine side while
applying a force of about 25 N ⋅m (2.6 kgf ⋅m/19 lb ⋅ft). If
the shift fork will not move, then they are securely
engaged. 9. Connect harness clips on the transmission left
side.
10. Install the starter assembly.
• Tighten the starter bolts to the specified torque.
Torque: 94 N ⋅m (9.6 kgf ⋅m/69 lb ⋅ft)
11. Install the transmission rear mount to the transmission.
• Tighten the transmission rear mount bolts to the specified torque.
Torque: 50 N ⋅m (5.1 kgf ⋅m/37 lb ⋅ft)
12. Install the transmission crossmember by removing four bolts and nuts.
• Tighten the transmission crossmember bolts to the specified torque.
Torque: 67 N ⋅m (6.8 kgf ⋅m/49 lb ⋅ft)
13. Install the transmission rear mount nuts fixing on crossmember from transmission crossmember.
• Tighten the transmission rear mount nuts to the specified torque.
Torque: 52 N ⋅m (5.3 kgf ⋅m/38 lb ⋅ft)
Remove the transmission jack from transmission
side.
14. Install the fuel pipe bracket bolt and connect fuel pipe clip.
• Tighten the fuel pipe bracket bolt to the specified torque.
Torque: 76 N ⋅m (7.7 kgf ⋅m/56 lb ⋅ft)
15. Install the slave cylinder fixing bolts. • Tighten the slave cylinder bolts to the specifiedtorque.
Torque: 43 N ⋅m (4.4 kgf ⋅m/32 lb ⋅ft)
RTW77BSH007201

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 4732 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Manual Transmission (MUX) 7B1-13
16. Install the front propeller shaft. (4x4 model)• Tighten the front propeller shaft bolts to thespecified torque.
Torque: 59 N ⋅m (6.0 kgf ⋅m/43 lb ⋅ft)

Page 4733 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-14 Manual Transmission (MUX)
Legend6. Car speed sensor conector
7. Clip
8. 2-4 switch connector (4x4 model)
9. Neutral switch connector (4x4 model)
10. Transfer actuator connector (4x4 model)

Page 4734 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Manual Transmission (MUX) 7B1-15
25. Install the gear control knob.
Legend 1. Knob
2. Rear Floor Console
3. Front Floor Console

26. Connect battery ground cable.
RTW77BSH000101
1
32

BACK TO C

Page 4735 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-16 Manual Transmission (MUX)
Transmission
Component
Legend1. Front case assembly with clutch housing
2. Front cover
3. Reverse switch
4. 1st switch
5. Reverse detent assembly
6. Neutral switc

Page 4736 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Manual Transmission (MUX) 7B1-17
Legend24. Control unit block
25. Taper bolt
26. Control rod assembly
27. Rear gutter
28. Counter 5th gutter
29. Front gutter
30. Counter 2nd gutter
31. Reverse sh

Load next 8 pages

Page: < prev 1-10 ... 4697-4704 4705-4712 4713-4720 4721-4728 4729-4736 4737-4744 4745-4752 4753-4760 4761-4768 ... 6024 next >

warning light park assist jacking points cabin filter air conditioning wheel bolt torque