2007 ISUZU KB P190 Workshop Repair Manual

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Page 3785 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – General Information Page 7C1–25
J28431-B
Fluorescent Oil Dye
Supplied in packs of 24, 1 oz bottles.
Suitable for black light tracing of
engine, transmiss

Page 3786 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – General Information Page 7C1–26
J39200 Digital Multimeter
Tool no. J39200 previously released,
or use commercially available
equivalent. Must have 10 meg o

Page 3787 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–1
7C2
Diagnosis
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 00 Wa

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–1
7C2
Diagnosis
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 00 Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or property damage.
1 General Information ............................................................................................................ ...................8
1.1 Introduction ............................................................................................................................................................ 8
1.2 General Description ............................................................................................................................................... 8
Transmission Adaptive Functions ................................................................................................ ....................... 9
Limp Home Mode Description ............................................................................................................................ 10
1.3 Transmission Indicators and Messages ............................................................................................................ 10
1.4 Electronic Component Description ............................................................................................... ..................... 10
Transmission Control Module (TCM) ................................................................................................................. 10
2 Wiring Diagrams and Connector Chart ............................................................................................ ..13
3 Tech 2 Information ...............................................................................................................................14
3.1 Tech 2 Diagnostics .............................................................................................................................................. 14
Test Modes ........................................................................................................................................................... 14
Diagnostic Trouble Codes ....................................................................................................... ......................... 14
Data Display ..................................................................................................................................................... 14
Snapshot .......................................................................................................................................................... 15
Additional Functions ........................................................................................................... .............................. 15
Miscellaneous Tests ......................................................................................................................................... 15
Programming.................................................................................................................................................... 16
3.2 Data Display ......................................................................................................................................................... 16
Transmission Data .............................................................................................................. ................................. 16
Transmission Data Parameters ................................................................................................... ..................... 16
TCC Data............................................................................................................................................................... 17
TCC Data Parameters ............................................................................................................ .......................... 17
1-2 Shift Data ........................................................................................................................................................ 18
1-2 Shift Data Parameters ................................................................................................................................ 18
2-3 Shift Data ........................................................................................................................................................ 18
2-3 Shift Data Parameters ................................................................................................................................ 18
3-4 Shift Data ........................................................................................................................................................ 19
3-4 Shift Data Parameters ................................................................................................................................ 19
3-2 Downshift Data............................................................................................................................................... 19
3-2 Downshift Data Parameters ....................................................................................................................... 19
Pressure Control Solenoid Data ................................................................................................. ........................ 19
Pressure Control Solenoid Data Parameters ...................................................................................... ............. 20
Transmission Adapts .......................................................................................................................................... 20
1-2 Adapt Data ................................................................................................................................................. 20
2-3 Adapt Data ................................................................................................................................................. 20
3-4 Adapt Data ................................................................................................................................................. 20
Steady State Adapt Data ........................................................................................................ .......................... 21
3.3 Tech 2 Data Definitions ........................................................................................................ ............................... 21
3.4 Miscellaneous Tests ............................................................................................................................................ 23
Automatic Tra nsm ission – 4L60E – Electric al

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ISUZU KB P190 2007

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ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–2
4 Diagnostics .................................................................................................................

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–2
4 Diagnostics ...........................................................................................................................................27
4.1 Introduction ................................................................................................................... ....................................... 27
4.2 Basic Knowledge Required ....................................................................................................... .......................... 27
4.3 Diagnostic Precautions ....................................................................................................................................... 27
4.4 Preliminary Checks.............................................................................................................................................. 28
4.5 Diagnostic Trouble Code Tables ................................................................................................. ....................... 29
Multiple DTCs Fault Condition ............................................................................................................................ 29
4.6 Diagnostic Trouble Code Definitions ............................................................................................ ..................... 29
Type A – Emission Related DTCs ....................................................................................................................... 29
Type B – Emission Related DTCs ....................................................................................................................... 30
Conditions for Clearing Type A or Type B DTCs .................................................................................. ............ 30
Type C – Non-emission Related DTCs ............................................................................................................... 30
Conditions for Clearing Type C DTCs .............................................................................................................. 30
Current DTCs........................................................................................................................................................ 30
History DTCs ........................................................................................................................................................ 30
4.7 Diagnostic System Check ........................................................................................................ ........................... 30
Description ........................................................................................................................................................... 30
Test Description ................................................................................................................................................... 31
4.8 Diagnostic Trouble Code List ................................................................................................... .......................... 31
4.9 DTC P0218 – Transmission Fluid Overtemperature................................................................................. ......... 33
DTC Description ................................................................................................................................................... 33
Circuit Description ............................................................................................................................................... 33
Conditions for Running the DTC ................................................................................................. ....................... 33
Conditions for Setting the DTC........................................................................................................................... 33
Action Taken When the DTC Sets ................................................................................................. ..................... 33
Conditions for Clearing the DTC ........................................................................................................................ 34
Diagnostic Aids .................................................................................................................................................... 34
Test Description ................................................................................................................................................... 34
DTC P0218 Diagnostic Table..................................................................................................... .......................... 34
4.10 DTC P0562 – System Voltage Low ................................................................................................. .................... 35
DTC Description ................................................................................................................................................... 35
Circuit Description ............................................................................................................................................... 35
Conditions for Running the DTC ................................................................................................. ....................... 36
Conditions for Setting the DTC........................................................................................................................... 36
Action Taken When the DTC Sets ................................................................................................. ..................... 36
Conditions for Clearing the DTC ........................................................................................................................ 36
Diagnostic Aids .................................................................................................................................................... 36
Test Description ................................................................................................................................................... 36
DTC P0562 Diagnostic Table..................................................................................................... .......................... 36
4.11 DTC P0563 – System Voltage High................................................................................................ ..................... 38
DTC Description ................................................................................................................................................... 38
Circuit Description ............................................................................................................................................... 38
Conditions for Running the DTC ................................................................................................. ....................... 38
Conditions for Setting the DTC........................................................................................................................... 39
Action Taken When the DTC Sets ................................................................................................. ..................... 39
Conditions for Clearing the DTC ........................................................................................................................ 39
Diagnostic Aids .................................................................................................................................................... 39
Test Description ................................................................................................................................................... 39
DTC P0563 Diagnostic Table..................................................................................................... .......................... 39
4.12 DTC P0601 to P0604 or P1621 – TCM Malfunction .................................................................................. .......... 41
DTC Description ................................................................................................................................................... 41
Circuit Description ............................................................................................................................................... 41
Conditions for Running the DTC ................................................................................................. ....................... 41
Conditions for Setting the DTC........................................................................................................................... 41
Action Taken When the DTC Sets ................................................................................................. ..................... 42
Conditions for Clearing the DTC ........................................................................................................................ 42
Test Description ................................................................................................................................................... 42
DTC P0601 to P0604 or P1621 Diagnostic Table ................................................................................... ............ 42
4.13 DTC P0711 to P0713 – Transmission Fluid Temperature Sensor .................................................................... 4 3
DTC Description ................................................................................................................................................... 43

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ISUZU KB P190 2007

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ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–3
Circuit Description ...........................................................................................................

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–3
Circuit Description ............................................................................................................................................... 43
Conditions for Running the DTC ........................................................................................................................ 43
DTC P0711 ...................................................................................................................................................... 43
DTC P0712 ...................................................................................................................................................... 43
DTC P0713 ...................................................................................................................................................... 44
Conditions for Setting the DTC................................................................................................. .......................... 44
DTC P0711 ...................................................................................................................................................... 44
DTC P0712 ...................................................................................................................................................... 44
DTC P0713 ...................................................................................................................................................... 44
Action Taken When the DTC Sets ................................................................................................. ..................... 44
Conditions for Clearing the DTC ........................................................................................................................ 44
Diagnostic Aids .................................................................................................................................................... 45
Test Description ................................................................................................................................................... 45
DTC P0711 to P0713 Diagnostic Table ............................................................................................ ................... 45
4.14 DTC P0719 – Brake Switch Circuit High Input (Stuck On) ......................................................................... ....... 47
DTC Description ................................................................................................................................................... 47
Circuit Description ............................................................................................................................................... 47
Conditions for Running the DTC ................................................................................................. ....................... 47
Conditions for Setting the DTC........................................................................................................................... 47
Action Taken When the DTC Sets ................................................................................................. ..................... 47
Conditions for Clearing the DTC ........................................................................................................................ 47
Diagnostic Aids .................................................................................................................................................... 48
Test Description ................................................................................................................................................... 48
DTC P0719 Diagnostic Table..................................................................................................... .......................... 48
4.15 DTC P0722 – Vehicle Speed Sensor Circuit Low Voltage........................................................................... ...... 49
DTC Description ................................................................................................................................................... 49
Circuit Description ............................................................................................................................................... 49
Conditions for Running the DTC ................................................................................................. ....................... 49
Conditions for Setting the DTC........................................................................................................................... 49
Action Taken When the DTC Sets ................................................................................................. ..................... 50
Conditions for Clearing the DTC ........................................................................................................................ 50
Diagnostic Aids .................................................................................................................................................... 50
Test Description ................................................................................................................................................... 50
DTC P0722 Diagnostic Table..................................................................................................... .......................... 50
4.16 DTC P0723 – Vehicle Speed Sensor Circuit Intermittent .......................................................................... ........ 52
DTC Description ................................................................................................................................................... 52
Circuit Description ............................................................................................................................................... 52
Conditions for Running the DTC ................................................................................................. ....................... 52
Conditions for Setting the DTC........................................................................................................................... 53
Action Taken When the DTC Sets ................................................................................................. ..................... 53
Conditions for Clearing the DTC ........................................................................................................................ 53
Diagnostic Aids .................................................................................................................................................... 53
Test Description ................................................................................................................................................... 53
DTC P0723 Diagnostic Table..................................................................................................... .......................... 54
4.17 DTC P0724 – Brake Switch Circuit Low Input (Stuck Off) ................................................................................ 55
DTC Description ................................................................................................................................................... 55
Circuit Description ............................................................................................................................................... 55
Conditions for Running the DTC ................................................................................................. ....................... 56
Conditions for Setting the DTC........................................................................................................................... 56
Action Taken When the DTC Sets ................................................................................................. ..................... 56
Conditions for Clearing the DTC ........................................................................................................................ 56
Diagnostic Aids .................................................................................................................................................... 56
Test Description ................................................................................................................................................... 56
DTC P0724 Diagnostic Table..................................................................................................... .......................... 56
4.18 DTC P0741 – Torque Converter Clutch System – Stuck Off......................................................................... .... 57
DTC Description ................................................................................................................................................... 57
Circuit Description ............................................................................................................................................... 57
Conditions for Running the DTC ................................................................................................. ....................... 58
Conditions for Setting the DTC........................................................................................................................... 58
Action Taken When the DTC Sets ................................................................................................. ..................... 58

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ISUZU KB P190 2007

Page 3790 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–4
Conditions for Clearing the DTC ...............................................................................................

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–4
Conditions for Clearing the DTC ........................................................................................................................ 58
Diagnostic Aids .................................................................................................................................................... 58
Test Description ................................................................................................................................................... 58
DTC P0741 Diagnostic Table..................................................................................................... .......................... 59
4.19 DTC P0742 – Torque Converter Clutch System – Stuck On .......................................................................... ... 60
DTC Description ................................................................................................................................................... 60
Circuit Description ............................................................................................................................................... 60
Conditions for Running the DTC ................................................................................................. ....................... 60
Conditions for Setting the DTC........................................................................................................................... 61
Action Taken When the DTC Sets ................................................................................................. ..................... 61
Conditions for Clearing the DTC ........................................................................................................................ 61
Diagnostic Aids .................................................................................................................................................... 61
Test Description ................................................................................................................................................... 61
DTC P0742 Diagnostic Table..................................................................................................... .......................... 61
4.20 DTC P0751 – 1-2 Shift Solenoid Valve Performance – No First or Fourth Gear ............................................. 63
DTC Description ................................................................................................................................................... 63
Circuit Description ............................................................................................................................................... 63
Conditions for Running the DTC ................................................................................................. ....................... 63
Conditions for Setting the DTC........................................................................................................................... 63
Action Taken When the DTC Sets ................................................................................................. ..................... 63
Conditions for Clearing the DTC ........................................................................................................................ 63
Diagnostic Aids .................................................................................................................................................... 64
Test Description ................................................................................................................................................... 64
DTC P0751 Diagnostic Table..................................................................................................... .......................... 64
4.21 DTC P0752 – 1-2 Shift Solenoid Valve Performance – No Second or Third Gear........................................... 65
DTC Description ................................................................................................................................................... 65
Circuit Description ............................................................................................................................................... 65
Conditions for Running the DTC ................................................................................................. ....................... 65
Conditions for Setting the DTC........................................................................................................................... 65
Action Taken When the DTC Sets ................................................................................................. ..................... 66
Conditions for Clearing the DTC ........................................................................................................................ 66
Diagnostic Aids .................................................................................................................................................... 66
Test Description ................................................................................................................................................... 66
DTC P0752 Diagnostic Table..................................................................................................... .......................... 66
4.22 DTC P0756 – 2-3 Shift Solenoid Valve Performance – No First or Second Gear ............................................ 68
DTC Description ................................................................................................................................................... 68
Circuit Description ............................................................................................................................................... 68
Conditions for Running the DTC ................................................................................................. ....................... 68
Conditions for Setting the DTC........................................................................................................................... 68
Action Taken When the DTC Sets ................................................................................................. ..................... 68
Conditions for Clearing the DTC ........................................................................................................................ 68
Diagnostic Aids .................................................................................................................................................... 69
Test Description ................................................................................................................................................... 69
DTC P0756 Diagnostic Table..................................................................................................... .......................... 69
4.23 DTC P0757 – 2-3 Shift Solenoid Valve Performance – No Third or Fourth Gear ............................................ 70
DTC Description ................................................................................................................................................... 70
Circuit Description ............................................................................................................................................... 70
Conditions for Running the DTC ................................................................................................. ....................... 71
Conditions for Setting the DTC........................................................................................................................... 71
Action Taken When the DTC Sets ................................................................................................. ..................... 71
Conditions for Clearing the DTC ........................................................................................................................ 71
Diagnostic Aids .................................................................................................................................................... 71
Test Description ................................................................................................................................................... 71
DTC P0757 Diagnostic Table..................................................................................................... .......................... 72
4.24 DTC P0787 – 3-2 Shift Solenoid Control Circuit Low Voltage .......................................................................... 73
DTC Description ................................................................................................................................................... 73
Circuit Description ............................................................................................................................................... 73
Conditions for Running the DTC ................................................................................................. ....................... 73
Conditions for Setting the DTC........................................................................................................................... 73
Action Taken When the DTC Sets ................................................................................................. ..................... 73

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ISUZU KB P190 2007

Page 3791 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–5
Conditions for Clearing the DTC ...............................................................................................

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–5
Conditions for Clearing the DTC ........................................................................................................................ 73
Test Description ................................................................................................................................................... 74
DTC P0787 Diagnostic Table..................................................................................................... .......................... 74
4.25 DTC P0788 – 3-2 Shift Solenoid Control Circuit High Voltage .................................................................... ..... 77
DTC Description ................................................................................................................................................... 77
Circuit Description ............................................................................................................................................... 77
Conditions for Running the DTC ................................................................................................. ....................... 77
Conditions for Setting the DTC........................................................................................................................... 77
Action Taken When the DTC Sets ................................................................................................. ..................... 77
Conditions for Clearing the DTC ........................................................................................................................ 77
Test Description ................................................................................................................................................... 78
DTC P0788 Diagnostic Table..................................................................................................... .......................... 78
4.26 DTC P0894 – Transmission Component Slipping .................................................................................... ......... 79
DTC Description ................................................................................................................................................... 79
Circuit Description ............................................................................................................................................... 79
Conditions for Running the DTC ................................................................................................. ....................... 80
Conditions for Setting the DTC........................................................................................................................... 80
Action Taken When the DTC Sets ................................................................................................. ..................... 81
Conditions for Clearing the DTC ........................................................................................................................ 81
Diagnostic Aids .................................................................................................................................................... 81
Test Description ................................................................................................................................................... 81
DTC P0894 Diagnostic Table..................................................................................................... .......................... 81
4.27 DTC P0961 – Line Pressure Control Solenoid System Performance .............................................................. 86
DTC Description ................................................................................................................................................... 86
Circuit Description ............................................................................................................................................... 86
Conditions for Running the DTC ................................................................................................. ....................... 86
Conditions for Setting the DTC........................................................................................................................... 86
Action Taken When the DTC Sets ................................................................................................. ..................... 86
Conditions for Clearing the DTC ........................................................................................................................ 87
Diagnostic Aids .................................................................................................................................................... 87
Test Description ................................................................................................................................................... 87
DTC P0961 Diagnostic Table..................................................................................................... .......................... 87
4.28 DTC P0973 – 1-2 Shift Solenoid Control Circuit Low Voltage .......................................................................... 89
DTC Description ................................................................................................................................................... 89
Circuit Description ............................................................................................................................................... 89
Conditions for Running the DTC ................................................................................................. ....................... 90
Conditions for Setting the DTC........................................................................................................................... 90
Action Taken When the DTC Sets ................................................................................................. ..................... 90
Conditions for Clearing the DTC ........................................................................................................................ 90
Test Description ................................................................................................................................................... 90
DTC P0973 Diagnostic Table..................................................................................................... .......................... 91
4.29 DTC P0974 – 1-2 Shift Solenoid Control Circuit High Voltage .................................................................... ..... 93
DTC Description ................................................................................................................................................... 93
Circuit Description ............................................................................................................................................... 93
Conditions for Running the DTC ................................................................................................. ....................... 94
Conditions for Setting the DTC........................................................................................................................... 94
Action Taken When the DTC Sets ................................................................................................. ..................... 94
Conditions for Clearing the DTC ........................................................................................................................ 94
Test Description ................................................................................................................................................... 94
DTC P0974 Diagnostic Table..................................................................................................... .......................... 94
4.30 DTC P0976 – 2-3 Shift Solenoid Control Circuit Low Voltage .......................................................................... 96
DTC Description ................................................................................................................................................... 96
Circuit Description ............................................................................................................................................... 96
Conditions for Running the DTC ................................................................................................. ....................... 96
Conditions for Setting the DTC........................................................................................................................... 97
Action Taken When the DTC Sets ................................................................................................. ..................... 97
Conditions for Clearing the DTC ........................................................................................................................ 97
Test Description ................................................................................................................................................... 97
DTC P0976 Diagnostic Table..................................................................................................... .......................... 97
4.31 DTC P0977 – 2-3 Shift Solenoid Control Circuit High Voltage .................................................................... ... 100

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Page 3792 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–6
DTC Description ...............................................................................................................

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–6
DTC Description ................................................................................................................................................. 100
Circuit Description ............................................................................................................................................. 100
Conditions for Running the DTC ................................................................................................. ..................... 101
Conditions for Setting the DTC......................................................................................................................... 101
Action Taken When the DTC Sets ................................................................................................. ................... 101
Conditions for Clearing the DTC ...................................................................................................................... 101
Test Description ................................................................................................................................................. 101
DTC P0977 Diagnostic Table..................................................................................................... ........................ 101
4.32 DTC P1810, P1815 and P1816 – Transmission Fluid Pressure Position Switch........................................... 103
DTC Description ................................................................................................................................................. 103
Circuit Description ............................................................................................................................................. 103
Conditions for Running the DTC ................................................................................................. ..................... 104
DTC P1810 .................................................................................................................................................... 104
DTC P1815 .................................................................................................................................................... 104
DTC P1816 .................................................................................................................................................... 104
Conditions for Setting the DTC................................................................................................. ........................ 104
DTC P1810 .................................................................................................................................................... 104
DTC P1815 .................................................................................................................................................... 104
DTC P1816 .................................................................................................................................................... 104
Action Taken When the DTC Sets ................................................................................................. ................... 104
Conditions for Clearing the DTC ...................................................................................................................... 105
Diagnostic Aids .................................................................................................................................................. 105
Test Description ................................................................................................................................................. 105
DTC P1810, P1815 and P1816 Diagnostic Table.................................................................................... .......... 105
4.33 DTC P2763 – Torque Converter Clutch Pressure Control Solenoid Control Circuit High Voltage ............. 108
DTC Description ................................................................................................................................................. 108
Circuit Description ............................................................................................................................................. 108
Conditions for Running the DTC ................................................................................................. ..................... 108
Conditions for Setting the DTC......................................................................................................................... 108
Action Taken When the DTC Sets ................................................................................................. ................... 108
Conditions for Clearing the DTC ...................................................................................................................... 108
Test Description ................................................................................................................................................. 109
DTC P2763 Diagnostic Table..................................................................................................... ........................ 109
4.34 DTC P2764 – Torque Converter Clutch Pressure Control Solenoid Control Circuit Low Voltage .............. 111
DTC Description ................................................................................................................................................. 111
Circuit Description ............................................................................................................................................. 111
Conditions for Running the DTC ................................................................................................. ..................... 111
Conditions for Setting the DTC......................................................................................................................... 111
Action Taken When the DTC Sets ................................................................................................. ................... 111
Conditions for Clearing the DTC ...................................................................................................................... 111
Test Description ................................................................................................................................................. 112
DTC P2764 Diagnostic Table..................................................................................................... ........................ 112
4.35 DTC P2769 – Torque Converter Clutch Enable Solenoid Control Circuit Low Voltage ............................... 115
DTC Description ................................................................................................................................................. 115
Circuit Description ............................................................................................................................................. 115
Conditions for Running the DTC ................................................................................................. ..................... 115
Conditions for Setting the DTC......................................................................................................................... 115
Action Taken When the DTC Sets ................................................................................................. ................... 115
Conditions for Clearing the DTC ...................................................................................................................... 116
Diagnostic Aids .................................................................................................................................................. 116
Test Description ................................................................................................................................................. 116
DTC P2769 Diagnostic Table..................................................................................................... ........................ 116
4.36 DTC P2770 – Torque Converter Clutch Enable Solenoid Control Circuit High Voltage............................... 119
DTC Description ................................................................................................................................................. 119
Circuit Description ............................................................................................................................................. 119
Conditions for Running the DTC ................................................................................................. ..................... 119
Conditions for Setting the DTC......................................................................................................................... 119
Action Taken When the DTC Sets ................................................................................................. ................... 120
Conditions for Clearing the DTC ...................................................................................................................... 120
Test Description ................................................................................................................................................. 120

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