Page 4577 of 6020

MSG MODEL 7B-13
Starter Motor
1. Install the starter motor to the engine rear plate.
2. Tighten the starter motor bolts to the specified torque.
Starter Motor Torque N⋅m (kgf ⋅m/lb ⋅ft)
78 (8.0 / 58)
Slave Cylinder
Install the slave cylinder to the transmission case.
Slave Cylinder Bolt Torque N ⋅m (kgf ⋅m/lb ⋅ft
)
78 (8.0 / 58)
Harness Connector
Connect the back up light switch connector and speedometer
sensor connector.
Rear Propeller Shaft (Dual Shaft Type)
1. Place the center bearing and retainer 1 together with the
1st propeller shaft
2 and 2nd propeller shaft 7on the No.4
crossmember
3.
2. Insert the splined yoke
4 into the transmission main shaft
spline
5.
3. Tighten the center bearing retainer bolts
6 to the specified
torque.
Center Bearing Retainer Bolt Torque N ⋅m (kgf ⋅m/lb ⋅ft)
61 (6.2 / 45)
4. Connect the 2nd propeller shaft
7 and drive pinion side 8.
Be sure to align the setting marks applied at disassembly.
5. Tighten the coupling bolts to the specified torque.
Propeller Shaft Flange Yoke Bolt
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
M8 : 35 (3.6 / 26)
M10 : 63 (6.4 / 46)
Exhaust Pipe
1. Install the exhaust pipe to the exhaust manifold and the 2nd
exhaust pipe.
2. Install the exhaust pipe bracket to the transmission case.
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ISUZU KB P190 2007
Page 4578 of 6020
7B-14 MSG MODEL
Gear Shift Lever
1. Replenish the transmission case with the specified engineoil.
Transmission Case Oil lit(US gal.)
1.55 (0.41)
2. Install the gear shift lever to the gear control box.
3. Tighten the gear shift lever cover bolts to the specified torque.
Shift Lever Cover Bolt Torque N⋅m(kgf ⋅m/lb ⋅ft)
20 (2.0 / 14)
4. Install the dust cover and the grommet.
5. Install the front console assembly.
6. Install the gear shift lever knob.
Lowering the Vehicle
1. Place a jack beneath the vehicle.
2. Raise the jack to remove the chassis stands.
3. Lower the vehicle to the ground.
Engine Hood
Align the setting marks(applied at removal)on the engine hood
and the engine hood hinges to install the engine hood.
Battery Cable
Connect the negative (-) cable to the battery terminal.
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Page 4579 of 6020
MSG MODEL 7B-15
DISASSEMBLY
MAJOR COMPONENTS
RTW 47BLF000301
Disassembly Steps
1. Clutch shift block and release bearing
2. Clutch shift fork
3. Speedometer sensor
4. Speedometer driven gear assembly
5. Gear control box assembly
6. Front cover with oil seal
7. Counter gear snap ring
8. Bearing snap ring
9. Rear cover with oil seal
10. Transmission case
11. Intermediate plate with gear assembly
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Page 4580 of 6020
7B-16 MSG MODEL
Important Operations
6. Front Cover with Oil Seal
Remove the front cover with oil seal from the transmission
case.
7. Counter Gear Snap Ring
8. Bearing Snap Ring
Use a pair of snap ring pliers to remove the snap ring.
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Page 4581 of 6020
MSG MODEL 7B-17
MAJOR COMPONENT
INTERNAL PARTS
Disassembly steps
1. Detent assembly
2. Shift arm assembly & interlock pin
3. Rev. and 5th gear assembly
4. Counter gear shaft assembly
5. Top & main gear shaft assembly
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ISUZU KB P190 2007
Page 4582 of 6020
7B-18 MSG MODEL
MINOR COMPONENTS
DETENT, SHIFT ARM ASSEMBLY AND INTERLOCK PIN
Disassembly Steps
1. Detent spring plate and gasket
2. Detent spring
3. Detent ball
4. Rev. - 5th shift rod
5. Rev. - 5th shift arm
6. 1st - 2nd shift rod
7. 3rd - 4th shift rod
8. 3rd - 4th shift arm
9. 1st - 2nd shift arm
10. Interlock pin
11. Intermediate plate and gear assembly
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ISUZU KB P190 2007
Page 4583 of 6020
MSG MODEL 7B-19
Important Operations
3. Detent Ball
7. 3rd - 4th Shift Rod
8. 3rd - 4th Shift Arm
9. 1st - 2nd Shift Arm
1) Hold a round bar against the shift arm end.
This will prevent damage to other components.
2) Use a spring pin remover to remove the shift arm spring pin
from the shift arm and the shift rod.
Spring Pin Remover : 9-8529-2201-0
Discard the used spring pin.
3) Move the 3rd - 4th shift rod forward.
Take care not to lose the interlock pins.
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ISUZU KB P190 2007
Page 4584 of 6020
7B-20 MSG MODEL
REVERSE GEAR AND 5TH GEAR
Disassembly Steps
1. Bearing snap ring
2. Speedometer drive gear and lock ball
3. Bearing spacer
4. Mainshaft end ball bearing
5. Thrust ring snap ring
6. Thrust washer thrust ring
7. Thrust washer and lock ball
8. Counter reverse gear nut and washer
9. Counter end ball bearing
10. Counter 5th gear
11. Counter reverse gear
12. 5th gear
13. 5th block ring
14. Needle bearing
15. Mainshaft lock nut and washer
16. Rev. - 5th synchronizer assembly
17. Reverse gear
18. Needle bearing
19. Needle bearing collar
20. Thrust washer
21. Counter reverse gear lock nut
22. Thrust washer
23. Reverse idler gear
24. Thrust washer
25. Reverse idler shaft
26. Bearing snap ring
27. Bearing snap ring
28. Intermediate plate
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ISUZU KB P190 2007