2007 ISUZU KB P190 Workshop Repair Manual

Page 4833 of 6020

ISUZU KB P190 2007  Workshop Repair Manual TRANSFER CASE  7D-3 
General Description 
   
 
 
 
 
 
RTW 57ALF000301 
The transfer case is used to provide a means of  
providing power flow to the front axle. The transfer case 
also provides a me

Page 4834 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7D-4  TRANSFER CASE 
On-Vehicle Service 
Transfer Case Oil Level  
 
 RTW 67DMF000101 
Legend 
    
(1) Transfer Case      
(2) Filler Plug and O-ring      
 
Removal 
1. Disconnect the battery ground

Page 4835 of 6020

ISUZU KB P190 2007  Workshop Repair Manual TRANSFER CASE  7D-5 
Transfer Case Oil Change  
 
 RTW 67DMF000201 
Legend 
  
(1) Transfer Case    
(2) Drain Plug and O-ring    
(3) Filler Plug and O-ring    
 
Removal
 
1. Disconnect the battery

Page 4836 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7D-6  TRANSFER CASE 
Transfer Case Front Oil Seal  
Transfer Front Oil Seal and Associated Parts  
 
 RTW 67DMF000301 
Legend 
 (3) O-ring 
(1) Front Propeller Shaft   (4) Output Flange 
(2) End Nut

Page 4837 of 6020

ISUZU KB P190 2007  Workshop Repair Manual TRANSFER CASE  7D-7 
Installation 
1.  Thoroughly clean around the oil seal bore in the case
and ensure there are no burrs. 
2. 
Apply the engine oil to the new oil seal outer surfaces
and apply the r

Page 4838 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7D-8  TRANSFER CASE 
9.  Install the drain plug to the transfer case and tighten it
to the specified torque. 
  Drain plug torque: 39 N ⋅
⋅⋅ 
⋅
m (4.0 kgf ⋅
⋅⋅
⋅
m/29 lb ⋅
⋅⋅
⋅

Page 4839 of 6020

ISUZU KB P190 2007  Workshop Repair Manual TRANSFER CASE  7D-9 
Transfer Case Rear Oil Seal  
Transfer Rear Oil Seal and Associated Parts  
 
 220R300018 
Legend 
  
(1) Rear Propeller Shaft    
(2) Rear Oil Seal    
 
Removal
 
1.  Disconnect

Page 4840 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7D-10  TRANSFER CASE 
3.  Tap an oil seal in to place, use an oil seal installer
5-8840-2786-0 and a soft hammer. 
 
  
  
  
 
RTW 77DSH000401
  
  
  
 
220R300021
4.  Install the rear propeller sha