2007 ISUZU KB P190 Workshop Repair Manual

fuel fill door release checking oil remote control radio controls fuel reserve park assist

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Page 4673 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-67
Diesel engine
N⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m/lb ⋅
⋅⋅
⋅
ft)
mm (in)

RTW 77BLF004001

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ISUZU KB P190 20

Page 4674 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-68 MANUAL TRANSMISSION
C24SE
N⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m/lb ⋅
⋅⋅
⋅
ft)
mm (in)

RTW 77BLF004101

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ISUZU KB P190 2007

Page 4675 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-69
8. Install the starter. (Diesel engine)
NOTE: Tighten the lower bolt temporarily.
After installing the fuel pipe assembly, tighten the bolt to
the specified torqu

Page 4676 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-70 MANUAL TRANSMISSION
15. Tighten the exhaust pipe fixing nuts to the specified
torque. (Diesel engine only)
Torque: 67 N ⋅
⋅⋅
⋅
m (6.8 kgf ⋅
⋅⋅
⋅
m/49 lb ⋅
⋅⋅
⋅

Page 4677 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-71
Transmission Case
Major Component

RTW 77BLF003701

Legend
(1) Gear Control Box Assembly and Gasket (7) Counter Front Bearing Snap Ring
(2) Rear

Page 4678 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-72 MANUAL TRANSMISSION
Disassembly
1. Clean the exterior of the unit with solvent.
2. Remove the drain plug from the transmission case and drain the lubricant.
3. Remove the clutch

7B1-72 MANUAL TRANSMISSION
Disassembly
1. Clean the exterior of the unit with solvent.
2. Remove the drain plug from the transmission case and drain the lubricant.
3. Remove the clutch release bearing with spring from the transmission case.
4. Remove the shift fork, and boot.
5. Remove the front cover and gasket from the transmission case.
6. Remove the snap ring fixing counter front bearing.
7. Use a pair of snap ring pliers to remove the snap ring fixing top gear bearing.

226RS001
8. Remove the gear control box assembly.
9. Remove the rear case assembly from the transmission case and intermediate plate.
10. Remove the intermediate plate with gear assembl
y
from the transmission case.

Rear Oil Seal Replacement
220R300025

Legend
(1) Installer 5-8840-2797-0
(2) Grip 5-8840-0007-0
1. Remove the oil seal from the rear case and discard the used oil seal.
2. Apply engine oil to the new oil seal outer surfaces.
3.
Apply recommended grease (BESCO L2) or
equivalent to the oil seal lip.
4. Use the oil seal installer 5-8840-2797-0 and grip 5- 8840-0007-0 to install the oil seal to the rear case.
Reassembly
1. Apply recommended liquid gasket (Three Bond TB1215) or its equivalent to the transmission case,
intermediate plate and rear case fitting surfaces.
2. Install the intermediate plate with gear assembly to the transmission case.
Pull out the top gear shaft until the ball bearing snap
ring groove protrudes from the transmission case
front cover fitting face.
Avoid subjecting the mainshaft to sudden shock or
stress.
3. Install the rear case with oil seal on the intermediate plate, with gear, by performing the following steps.
• Cover the shaft splines with adhesive tape.
This will prevent damage to the oil seal lip.
• Tighten the transmission rear case bolts and
nuts to the specified torque.
Torque: 37 N ⋅
⋅⋅
⋅
m (3.8 kgf ⋅
⋅⋅
⋅
m/27 lb ⋅
⋅⋅
⋅
ft)

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ISUZU KB P190 2007

Page 4679 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-73
mm (in)

RTW 77BSH008601

Notes When Tightening the Bolt:
• After cleaning the bolt hole, air dry it thoroughly.
•
After cleaning the screw face of

Page 4680 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-74 MANUAL TRANSMISSION
8. Apply molybdenum disulfide type grease to the
areas shown in the figure and install the shift fork.
F07L100026
9. Pack the inside recess (A) and coat the back (

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