2007 ISUZU KB P190 Workshop Repair Manual

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Page 905 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A – 100 ENGINE MECHANICAL Reassembly 1. PCV Valve Install the PCV valve and tighten the bolts to specified torque. PCV Valve Bolts Torque N·m(kg·m/lb in)

Page 906 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL 6A – 101 MAJOR COMPONENT Reassembly Steps-1 1. Cylinder body 10. Camshaft timing gear 2. Tappet 11. Piston and connecting rod with upper beari

Page 907 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A – 102 ENGINE MECHANICAL RTW 46ALF000501 Reassembly Steps-2 19. Crankshaft timing gear 23. Injection pump 20. Idler gear shaft 24. W ater pump

Page 908 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL 6A – 103 Reassembly Steps-3 27. Cylinder head gasket 31. Thermostat housing with thermo switch 28. Cylinder head 32. W ater by-pass hose

Page 909 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A – 104 ENGINE MECHANICAL Reassembly 1. Cylinder Body Use compressed air to thoroughly clean the inside and outside surfaces of the cylinder body, the oil holes, and the water jackets.

Page 910 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL 6A – 105 5. Crankshaft Thrust Bearing Apply an ample coat of engine oil to the thrust bearings before installation. Install the thrust bearings to the cranks

Page 911 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A – 106 ENGINE MECHANICAL 7. Camshaft 1. Apply a coat of engine oil to the camshaft and the camshaft bearings. 2. Install the camshaft to the cylinder body. Take care not to damage

Page 912 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL 6A – 107 RTW 36ASH002001 11. Piston and Connecting Rod with Upper Bearing 12. Connecting Rod Bearing Cap with Lower Bearing 1. Apply a coat of engine oi
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