2007 ISUZU KB P190 Workshop Repair Manual

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Page 4849 of 6020

ISUZU KB P190 2007 Workshop Repair Manual TRANSFER CASE 7D-19 • Breather hose (Between the transfer case and the transfer actuator assembly) • Transfer actuator assembly • Switch bracket • 2-4 switch assembly (Gray har

Page 4850 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7D-20 TRANSFER CASE 7. Remove the parts listed below from the rear cover. • H-L sleeve • H-L shift assembly • 2-4 sleeve, synchronizer key, and front synchronizer spring (do not rem

Page 4851 of 6020

ISUZU KB P190 2007 Workshop Repair Manual TRANSFER CASE 7D-21 10. Remove the transfer chain and the front output shaft from the main shaft. 11. Remove the main shaft snap ring. 12. Remove the speedometer drive gear, the ball bearings

Page 4852 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7D-22 TRANSFER CASE 15. Remove the snap ring from the main shaft. 16. Use a press to remove the 2-4 hub from the main shaft. 17. Spread the edges of the retaining ring (1) while

Page 4853 of 6020

ISUZU KB P190 2007 Workshop Repair Manual TRANSFER CASE 7D-23 23. Remove the retaining ring (spiral type) together with the internal gear and the damper ring. 226R300004 24. Remove the snap ring. 25. Use a press t

Page 4854 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7D-24 TRANSFER CASE Internal Component Disassembly and Reassembly 226R300017 H-L Shift Disassembly 1. Remove the guide roller. 2. Use a vise to compress the

Page 4855 of 6020

ISUZU KB P190 2007 Workshop Repair Manual TRANSFER CASE 7D-25 H-L shift reassembly 1. Install the shift arm to the shift rod. 2. Install the spring pin. The top of the pin must be flush with the surrounding surface (no projection). 3

Page 4856 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7D-26 TRANSFER CASE 2-4 shift reassembly 1. Install the shift block assembly to the shift rod. 2. Install the spring pin. The head of the pin must not project beyond the surface (1) of the shi
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