2007 ISUZU KB P190 Workshop Repair Manual

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Page 1385 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-25
8. Remove the cylinder head cover.

LNW 71BSH000401
9. Remove the nozzle seal cover from the cylinder
head cover.
• Remove from the lower side o

Page 1386 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-26 ENGINE MECHANICAL (4JK1/4JJ1)

RTW 56ASH022701
Legend
1. 3.0 - 5.0 mm (0.118 - 0.197 in)
2. 3.0 - 5.0 mm (0.118 - 0.197 in)

3. Install the cylinder head cover.
Tigh

Page 1387 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-27
Intake Manifold
Components (Standard Output)

RTW 76ALF000201
Legend 1. Intake Duct
2. Throttle Assembly
3. Intake Manifold Gasket 4. Inta

Page 1388 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-28 ENGINE MECHANICAL (4JK1/4JJ1)
Components (High Output)

RTW 76ALF000301
Legend 1. Intake Duct
2. Intake Throttle
3. Intake Throttle Gasket
4. Intake Manifold Gasket 5

Page 1389 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-29
Removal
1. Remove the engine cover.
2. Disconnect the connectors. • Fuel Injector
• Throttle Assembly
• EGR Valve
• Glow Plug
• Barometric

Page 1390 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-30 ENGINE MECHANICAL (4JK1/4JJ1)

RTW 66ASH003001
11. Remove the injection pipes.
• Remove sequentially from No.1 cylinder.
12. Disconnect the vacuum hose of swirl control valve (1).

Page 1391 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-31
Installation
1. Install the intake manifold gasket.
2. Install the intake manifold. • Tighten the nuts and bolts in the orde
r
described in the drawing.

ENGINE MECHANICAL (4JK1/4JJ1) 6A-31
Installation
1. Install the intake manifold gasket.
2. Install the intake manifold. • Tighten the nuts and bolts in the orde
r
described in the drawing.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)

RTW 56ASH018001
3. Install the throttle assembly and gasket.
• Tighten the bolts to the specified torque.
Tightening torque: 10 N ⋅
⋅⋅
⋅
m (1.0 kg ⋅
⋅⋅
⋅
m / 87 lb in)
4. Install the vacuum hose of swirl control valve.
5. Install the injection pipe (fuel rail - fuel injector). • It installs sequentially from No. 4 cylinder.
Tightening torque: 29 N ⋅
⋅⋅
⋅
m (3.0 kg ⋅
⋅⋅
⋅
m / 22 lb ft)
6. Install the EGR valve. • Tighten the nuts to the specified torque.
Tightening torque: 27 N ⋅
⋅⋅
⋅
m (2.8 kg ⋅
⋅⋅
⋅
m / 20 lb ft)
7. Install the engine oil level guide tube.
Tighten the nuts to the specified torque.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
8. Install the intercooler (High output).
9. Connect the connector of other parts. • Fuel Injector
• Throttle Assembly
• EGR Valve
• Glow Plug
• Barometric Sensor
• A/C Compressor Connector
10. Install the leak-off hose.

RTW 56ASH024301
Legend
1. Injector Leek-off Hose

11. Install the intake air duct.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
12.Install the A/C compressor bracket. Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
13.Install the A/C compressor and A/C compresso
r
connector.
Tightening torque: 44 N ⋅
⋅⋅
⋅
m (4.5 kg ⋅
⋅⋅
⋅
m / 33 lb ft)
14.Install the A/C belt.
Check the A/C belt tension.
Depress the A/C belt mid-portion with 98 N (10 kg
/
22 lb) force.
Standard deflection: 7.6 - 9.2 mm (0.29 - 0.36 in)

RTW 510SH000201
15. Install the engine cover.

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ISUZU KB P190 2007

Page 1392 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-32 ENGINE MECHANICAL (4JK1/4JJ1)
Torque Specifications

RTW 76AMF000101

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ISUZU KB P190 2007

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