2007 ISUZU KB P190 Workshop Repair Manual

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1)  6A-105 
   
  
 
 
LNW 61ASH004501
•   Use a thickness gauge to measure the piston
ring gap. 
  If the measured value exceeds the specified limit, the piston ring must

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ISUZU KB P190 2007  Workshop Repair Manual 6A-106  ENGINE MECHANICAL (4JK1/4JJ1) 
   
 
 
LNW 21BSH009601
•   Inspect to make sure that there is a resistance
to the extent which the piston can push the 
piston pin lightly in normal temperatu

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1)  6A-107 
   
  
 
 
 
LNW 21BSH010401
12.  Measure the bearing oil clearance. 
•  Install the bearing to the connecting rod big
end. 
•   Tighten the bearing cap to t

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ISUZU KB P190 2007  Workshop Repair Manual 6A-108  ENGINE MECHANICAL (4JK1/4JJ1) 
•  Insert the expander coil into the oil ring groove
so that there is no gap on either side of the 
expander coil before installing the oil ring.

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1)  6A-109 
   
 
 
 
 
 
015LX130
4.  Install the oil pan.  
  Refer to “Oil Pan”. 
5.  Install the gear case assembly. 
  Refer to “Gear Case Assembly”. 
6.  Insta

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ISUZU KB P190 2007  Workshop Repair Manual 6A-110  ENGINE MECHANICAL (4JK1/4JJ1) 
Torque Specifications 
  
 
 
RTW 56AMF001801 
 
Special Tools  
ILLUSTRATION  PART NO. 
PART NAME   
   
 5-8840-9018-0 
Piston ring compressor    
 
 5-8840-02

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1)  6A-111 
Flywheel 
Components 
   
 
 
 
 
 
 
 
 
 
 
RTW 56ALF001701 
Legend   1.  Flywheel Assembly and Pilot Bearing  
 2. Driven Plate 
  3.  Pressure Plate Assembly

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ISUZU KB P190 2007  Workshop Repair Manual 6A-112  ENGINE MECHANICAL (4JK1/4JJ1) 
   
 
  
 
 
RTW 56ASH014201
3.  Remove the driven plate. 
•  Remove the driven plate from the flywheel
along with the clutch aligner. 
•   Install the crank