2007 ISUZU KB P190 Workshop Repair Manual

Page 921 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 116  ENGINE MECHANICAL 
   
 
 27.  Cylinder Head Gasket 
The cylinder head gasket "TOP" mark must be facing up.  
  
NOTE: 
Before the gasket installation, measure the piston  
head projection

Page 922 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 117 
   
 
 RTW 46ASH001201   
33.  Injection Nozzle Holder 
1.  Install the injection nozzle gasket and the O-ring to the  injection nozzle holder.  
Be sure that the O-rin

Page 923 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 118  ENGINE MECHANICAL 
 
 INSTALLATION 
EXTERNAL PARTS 
   
 
 
 
 
RTW 36AMF000701 
 Installation Steps     
   1.  
Exhaust Manifold      18.  Engine Mounting Bracket and  
   2.  
Oil Coole

Page 924 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 119 
  
 
 
 
 
 
 
 
 
 
 
 
Installation 
1. Exhaust Manifold 
1)  Install the exhaust manifold to the cylinder head with  the manifold gasket. 
2)  Tighten the exhaust ma

Page 925 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 120  ENGINE MECHANICAL 
  
 
 
 
 
 
 
 
 
4.  Water Inlet Pipe 
1)  Tighten the water inlet pipe bolts to the specified  torque. 
Suction Pipe Bolt Torque  N·m(kg·m/Ib ft)
19 (1.9/14)

Page 926 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 121 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 8. Turbocharger 
1)  Install the turbocharger and the gasket.  
2)  Temporarily tighten the turbocharger nuts at this time.  They will

Page 927 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 122  ENGINE MECHANICAL 
  
 
 
 
 
 
 
 
 
 
 
 
  
 
  
 
 
 RTW 46ASH001601    
 
 
 
 
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
9)  Install the water feed adapter (1) with the

Page 928 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 123 
   
 
 
 
 15.  Starter Motor 
Tighten the starter motor bolts to the specified torque.  
Starter Motor Bolt Torque  N·m(kg·m/Ib ft)
85 (8.7/63) 
 
16.  Injection Pum