2007 ISUZU KB P190 Workshop Repair Manual

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Page 4593 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-29 REASSEMBLY MAJOR COMPONENT INTERNAL PARTS Reassembly steps 1. Top & main gear shaft assembly 2. Counter gear shaft assembly 3. Rev. and 5th gear assembly

Page 4594 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-30 MSG MODEL MINOR COMPONENTS TOP GEAR SHAFT, MAINSHAFT GEAR AND COUNTER GEAR Reassembly Steps 1. Mainshaft  2. Needle bearing  3. 2nd gear 4. 2nd block ring  5. 1st-2

Page 4595 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-31 Important Operations 2. Needle Bearing 3. 2nd Gear 1) Apply the engine oil to the 2nd needle bearing and the 2nd gear. 2) Install the needle bearing and the 2nd gear t

Page 4596 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-32 MSG MODEL 11. Mainshaft Ball Bearing 1) Apply the engine oil to the ball bearing inside circumference. 2) Use a bench press and a bearing installer to install the bearing. T

Page 4597 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-33 19. Top Gear Shaft 20. Ball Bearing Use a bench press and a installer to install the ball bearing to the top gear shaft. The snap ring groove must be facing the front

Page 4598 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-34 MSG MODEL REVERSE GEAR AND 5TH GEAR Reassembly Steps  1. Intermediate plate  2. Reverse idler shaft 3. Bearing snap ring 4. Bearing snap ring 5. Thrust washer  6

Page 4599 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-35 Important Operations 1. Intermediate Plate 2. Reverse Idler Shaft 1) Install the reverse idler shaft to the intermediate plate. 2) Tighten the reverse idler shaft bolt to

Page 4600 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-36 MSG MODEL 13. Rev.-5th Synchronizer Assembly 1) Apply the engine oil to the clutch hub spline. 2) Install the synchronizer assembly to the mainshaft. The sleeve heavy chamfer 1 a
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