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Battery Page 6D1-3–17
4 Turn off the ignition, lights and all other electrical loads.
5 Check the battery filler caps on both batteries are tight.
6 Place a wet cloth over the battery filler caps of each battery.
7 Attach one end of the red jumper cable to the positive terminal of the booster battery.
8 Attach the other end of the same cable to the positive terminal of the discharged battery.
9 Attach one end of the black jumper cable to the negative terminal of the booster battery.
10 Attach the other end to a solid stationary, metallic point on the engine of the disabled vehicle.
NOTE
Do not connect this end directly to the negative
post of the discharged battery.
Figure 6D1-3 – 10
Legend
Order of hook-up:
1 Booster vehicle, positive terminal
2 Disabled vehicle, positive terminal
3 Booster vehicle, negative terminal
4 Disabled vehicle, engine ground point Booster vehicle
Disabled vehicle
11 Ensure the jumper cables are not on or near drive pulleys, cooling fans or other points that will move when the engine is started.
12 Start the engine in the booster vehicle and run the engine at a moderate speed for a few minutes.
13 Start the engine in the disabled vehicle.
NOTE
If the engine in the disabled vehicle does not start
within 30 seconds, stop cranking the engine and
fix the cause. Refer to 3 Diagnosis.
14 W hen the engine starts, allow both engines to idle for approximately seven minutes. This allows the voltage levels in both vehicles to balance.
15 Leave the vehicles running and remove the jumper cables in the reverse sequence to attaching them. W hen removing each clamp, take care to ensure that it does not touch any other metal.
16 Discard the wet cloths covering the battery filler caps of both batteries.
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Page 3658 of 6020

Battery Page 6D1-3–18
4.4 Dry Charged Batteries
Storage
Dry charged batteries are fully charged when manufactured and contain no electrolyte until activated. The dry charged
can be stored indefinitely with no servicing until activated.
Activation
1 Remove the battery filler caps.
2 Add 1.265 specific gravity electrolyte to each cell to the correct level.
3 W ait several minutes.
4 Check the electrolyte level and add more electrolyte (not water) as required. After a dry charged battery is activated, it becomes a wet battery.
Post Activation Tests
Although a dry charged battery can be put into service immediately after activation, the following tests are recommended:
1 Check the voltage of the battery after adding the electrolyte.
2 If the reading is less than 10 V, replace the battery.
3 Check the specific gravity of the electrolyte in each cell, refer to 3.3 Hydrometer Test.
4 If any reading shows more than a 0.030 drop from the initial electrolyte reading, slow-charge the battery before use. Refer to 4.2 Battery Charge.
5 Check the cells for violent gassing. If violent gassing is detected evenly across all cells, slow-charge the battery before use. If violent gassing is not even across all cells, replace the battery.
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Battery Page 6D1-3–19
5 Specifications
Rated Voltage ................................................................................................................... 12 V
Cold Cranking Amps ........................................................................................ 430 A minimum
Reserve Capacity ....................................................................................85 minutes minimum
20 Hour Discharge ...................................................................................55 A / hour minimum
5 Second Voltage @ 25 °
C .................................................................... 150 A 10.4 + / – 0.2 V
................................................................................................................. 400 A 8.4 + / – 0.2 V
Number of Plates (per cell) ................................................................................................... 1 1
NOTE
Specified ratings when tested in accordance with
Australian Standard AS 2149-1990
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Battery Page 6D1-3–20
6 Torque Wrench Specifications
Battery Hold-Down Bolts ............................................................. 8.0 – 10.0 Nm
Battery Terminal Nut...................................................................... 2.0 – 5.0 Nm
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Battery Page 6D1-3–21
7 Special Tools
Tool Number Illustration Description Tool Classification
KM609 Connector Test Adaptor Kit
Used when carrying out electrical diagnostic circuit checks.
Previously released. Desirable
J39200
Digital Multimeter
Must have at least 10 M Ω input
impedance and be capable of reading frequencies.
Previously released. Available
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Powertrain Interface Module – V6 Page 6E1–1
6E1
Powertrain Interface Module – V6
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 1.2 Warning
Caution and Notes for correct workshop practices with regard to safety and / or property damage.
1 General Information ............................................................................................................ ...................6
1.1 General Description ............................................................................................................ ................................... 6
Serial Data Communication .................................................................................................................................. 6
Serial Data Layout.................................................................................................................................................. 8
1.2 Warning Caution and Notes .................................................................................................................................. 8
Definition of WARNING, CAUTION and NOTE Statements ............................................................................. .... 8
2 Component Location............................................................................................................................10
2.1 Engine Compartment............................................................................................................. .............................. 10
2.2 Interior................................................................................................................................................................... 11
3 Component Description and Operation ............................................................................................ .12
3.1 Powertrain Interface Module ............................................................................................................................... 12
3.2 Powertrain Interface Module Gateway Components ................................................................................. ....... 13
Engine Control Module........................................................................................................................................ 13
Immobiliser Control Unit ..................................................................................................................................... 13
Automatic Transmission Control Module .......................................................................................... ................ 13
3.3 Powertrain Interface Module Direct Input Switches.............................................................................. ............ 14
Cruise Control Switch.......................................................................................................................................... 14
Power Mode Switch – Automatic Transmission..................................................................................... ........... 14
3rd Start Switch – Automatic Transmission ....................................................................................................... 14
4 Diagnostics ...........................................................................................................................................15
4.1 Diagnostic General Descriptions................................................................................................ ........................ 15
Diagnostic Trouble Code (DTC) Tables........................................................................................... ................... 15
Diagnostic Trouble Codes (DTCs) ...................................................................................................................... 15
Tech 2 PIM Diagnostic Tests............................................................................................................................... 16
5 GM LAN Serial Communication Circuit ............................................................................................ ..17
6 Wiring Diagram and Connector Chart ................................................................................................18
6.1 Wiring Diagrams .................................................................................................................................................. 18
6.2 Connector Chart................................................................................................................................................... 20
6.3 Connector Information .......................................................................................................... .............................. 21
PIM Connector Pin Specifications ............................................................................................... ....................... 21
7 Diagnostics Starting Point ..................................................................................................................24
7.1 Diagnostic Requirements, Precautions and Preliminary Checks .................................................................... 24
Basic Knowledge Required ................................................................................................................................. 24
Basic Diagnostic Tools Required ................................................................................................ ....................... 24
Diagnostic Precautions ....................................................................................................................................... 24
Preliminary Checks.............................................................................................................................................. 25
7.2 Diagnostic System Check ........................................................................................................ ........................... 25
7.3 Powertrain Interface Module – Module Communication Check Failure Diagnostic Table............................. 27
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Powertrain Interface Module – V6 Page 6E1–2
8 Intermittent Fault Conditions ..............................................................................................................29
8.1 Intermittent Conditions Diagnostic Table ....................................................................................... ................... 29
Description ........................................................................................................................................................... 29
Diagnostic Table .................................................................................................................................................. 29
9 DTC Tables ............................................................................................................................................31
9.1 DTC C0550 – PIM Internal Fault ................................................................................................. ......................... 31
DTC Description ................................................................................................................................................... 31
Circuit Description ............................................................................................................................................... 31
Additional Information......................................................................................................... ................................ 31
Conditions for Running the DTC ................................................................................................. ....................... 31
Conditions for Setting the DTC........................................................................................................................... 31
Action Taken When the DTC Sets ................................................................................................. ..................... 31
Conditions for Clearing the DTC ........................................................................................................................ 31
Test Description ................................................................................................................................................... 31
DTC C0550 Diagnostic Table ..................................................................................................... ......................... 32
9.2 DTC U2100 – No Communication With CAN Bus (High Speed) ....................................................................... 32
DTC Description ................................................................................................................................................... 32
Circuit Description ............................................................................................................................................... 32
Additional Information......................................................................................................... ................................ 32
Conditions for Running the DTC ................................................................................................. ....................... 33
Conditions for Setting the DTC........................................................................................................................... 33
Action Taken When the DTC Sets ................................................................................................. ..................... 33
Conditions for Clearing the DTC ........................................................................................................................ 33
Test Description ................................................................................................................................................... 33
DTC U2100 Diagnostic Table ..................................................................................................... ......................... 33
9.3 DTC U2105 – CAN Bus No Communication With Engine Control Module ...................................................... 35
DTC Description ................................................................................................................................................... 35
Circuit Description ............................................................................................................................................... 35
Additional Information......................................................................................................... ................................ 35
Conditions for Running the DTC ................................................................................................. ....................... 35
Conditions for Setting the DTC........................................................................................................................... 35
Action Taken When the DTC Sets ................................................................................................. ..................... 35
Conditions for Clearing the DTC ........................................................................................................................ 36
Test Description ................................................................................................................................................... 36
DTC U2105 Diagnostic Table ..................................................................................................... ......................... 36
9.4 DTC U2106 – CAN Bus No Communication With Transmission Control Module........................................... 38
DTC Description ................................................................................................................................................... 38
Circuit Description ............................................................................................................................................... 38
Additional Information......................................................................................................... ................................ 38
Conditions for Running the DTC ................................................................................................. ....................... 38
Conditions for Setting the DTC........................................................................................................................... 38
Action Taken When the DTC Sets ................................................................................................. ..................... 38
Conditions for Clearing the DTC ........................................................................................................................ 38
Test Description ................................................................................................................................................... 38
DTC U2106 Diagnostic Table ..................................................................................................... ......................... 39
9.5 DTC B0565 – Coolant Temperature Gauge Circuit High Current ..................................................................... 40
9.6 DTC B0575 – Fuel Gauge Circuit High Current ................................................................................................. 40
9.7 DTC B3598 – Cruise Control Cancel Signal Malfunction........................................................................... ....... 41
DTC Description ................................................................................................................................................... 41
Circuit Description ............................................................................................................................................... 41
Additional Information......................................................................................................... ................................ 41
Conditions for Running the DTC ................................................................................................. ....................... 41
Conditions for Setting the DTC........................................................................................................................... 41
Action Taken When the DTC Sets ................................................................................................. ..................... 41
Conditions for Clearing the DTC ........................................................................................................................ 41
Test Description ................................................................................................................................................... 42
DTC B3628 Diagnostic Table ..................................................................................................... ......................... 42
9.8 DTC B3627 – Cruise Control Resume Signal Malfunction........................................................................... ..... 43
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Powertrain Interface Module – V6 Page 6E1–3
DTC Description ................................................................................................................................................... 43
Circuit Description ............................................................................................................................................... 43
Additional Information......................................................................................................... ................................ 43
Conditions for Running the DTC ................................................................................................. ....................... 43
Conditions for Setting the DTC........................................................................................................................... 43
Action Taken When the DTC Sets ................................................................................................. ..................... 43
Conditions for Clearing the DTC ........................................................................................................................ 43
Test Description ................................................................................................................................................... 44
DTC B3627 Diagnostic Table ..................................................................................................... ......................... 44
9.9 DTC B3628 – Cruise Control Set Signal Malfunction .............................................................................. .......... 45
DTC Description ................................................................................................................................................... 45
Circuit Description ............................................................................................................................................... 45
Additional Information......................................................................................................... ................................ 45
Conditions for Running the DTC ................................................................................................. ....................... 45
Conditions for Setting the DTC........................................................................................................................... 45
Action Taken When the DTC Sets ................................................................................................. ..................... 45
Conditions for Clearing the DTC ........................................................................................................................ 45
Test Description ................................................................................................................................................... 45
DTC 3598 Diagnostic Table ...................................................................................................... ........................... 46
9.10 DTC B3794 – Cruise Control On/Off Signal Malfunction ........................................................................... ....... 46
DTC Description ................................................................................................................................................... 46
Circuit Description ............................................................................................................................................... 46
Additional Information......................................................................................................... ................................ 47
Conditions for Running the DTC ................................................................................................. ....................... 47
Conditions for Setting the DTC........................................................................................................................... 47
Action Taken When the DTC Sets ................................................................................................. ..................... 47
Conditions for Clearing the DTC ........................................................................................................................ 47
Test Description ................................................................................................................................................... 47
DTC B3794 Diagnostic Table ..................................................................................................... ......................... 48
9.11 DTC B3902 – Immobiliser Malfunction ............................................................................................ ................... 49
DTC Descriptors................................................................................................................................................... 49
Circuit Description ............................................................................................................................................... 49
Conditions for Running the DTC ................................................................................................. ....................... 49
Conditions for Setting the DTC........................................................................................................................... 49
Conditions for Clearing the DTC ................................................................................................ ........................ 49
Additional Information......................................................................................................................................... 49
DTC B3902 Diagnostic Table ..................................................................................................... ......................... 50
9.12 DTC P0318 – Vertical Acceleration Sensor....................................................................................... ................. 50
DTC Description ................................................................................................................................................... 50
Circuit Description ............................................................................................................................................... 50
Additional Information......................................................................................................... ................................ 51
Conditions for Running the DTC ................................................................................................. ....................... 51
Conditions for Setting the DTC........................................................................................................................... 51
Action Taken When the DTC Sets ................................................................................................. ..................... 51
Conditions for Clearing the DTC ........................................................................................................................ 51
Test Description ................................................................................................................................................... 51
Vertical Acceleration Sensor Diagnostic Table .................................................................................. ............... 51
9.13 DTC P0500, P0502 or P0503 – Vehicle Speed Sensor Signal Malfunction ...................................................... 53
DTC Descriptors................................................................................................................................................... 53
Circuit Description ............................................................................................................................................... 53
Conditions for Running the DTC ................................................................................................. ....................... 53
Conditions for Setting the DTC........................................................................................................................... 53
Conditions for Clearing DTC ............................................................................................................................... 53
Additional Information......................................................................................................................................... 53
Test Description ................................................................................................................................................... 54
DTC P0335 to P0338 Diagnostic Table ............................................................................................ ................... 54
9.14 DTC P0633 – Immobiliser Function Not Programmed ................................................................................ ...... 55
DTC Descriptors................................................................................................................................................... 55
Circuit Description ............................................................................................................................................... 55
Conditions for Running the DTC ................................................................................................. ....................... 56
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