2007 ISUZU KB P190 Workshop Repair Manual

Page 4801 of 6020

ISUZU KB P190 2007  Workshop Repair Manual CLUTCH  7C-23 
 
 
Important Operations - Removal 
1. Transmission Assembly  
Refer to “MANUAL TRANSMISSION” of section 7B and 7B1  
for “REMOVAL AND INSTALLATION” procedure. 
 
 
  2. Pressur

Page 4802 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7C-24  CLUTCH 
015RW 053 
6.  Flywheel Assembly and Crank Bearing (MUX)  
(1) Remove flywheel assembly and crankshaft bearing. Do not remove except for replacement. 
(2) Use the remover 5-8840-2000-0

Page 4803 of 6020

ISUZU KB P190 2007  Workshop Repair Manual CLUTCH  7C-25 
201RW 012 
(2) Apply molybdenum disulfide type grease to the areas shown in illustration. 
   (3) Install the release bearing to the transmission front cover.  
(4) Install the shift fo

Page 4804 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7C-26  CLUTCH 
  INSPECTION AND REPAIR 
Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during  
inspection. 
 
 
 
 
 PRESSURE PLATE ASSEMBLY

Page 4805 of 6020

ISUZU KB P190 2007  Workshop Repair Manual CLUTCH  7C-27 
   
 
 
RTW 67CSH000101 
 
 
Clutch Set Force 
1.  Invert the pressure plate assembly.  
2.  Place a metal sheet “A” on the pressure plate. 
3.  Compress the pressure plate assembly

Page 4806 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7C-28  CLUTCH 
  
3.  Measure the spring height from base to spring tip "H". If the 
measured value exceeds the specified limit, the pressure  
plate assembly must be replaced. 
Spacer Thickness  mm(i

Page 4807 of 6020

ISUZU KB P190 2007  Workshop Repair Manual CLUTCH  7C-29 
 
RTW 77CSH000301 
Release Bearing (MUX) 
1.  Visually check the release bearing for excessive play, noiseand breakage. 
2. If any of these conditions are discovered, the release bearin

Page 4808 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7C-30  CLUTCH 
  
 
RTW 57CSH000201 
  
 Shift Fork 
1.  Visually inspect the surfaces of the shift fork making contact
with the release bearing for excessive wear and damage. 
2.  Remove any minor st