2007 ISUZU KB P190 Workshop Repair Manual

Page 737 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 5C-38  BRAKES 
 
 
Installation Steps 
1. Clip; Pad  
2.  Pad Assembly with Shim 
After attaching the pad assembly with the shim to the support
bracket, position the wear indicator to the lower side o

Page 738 of 6020

ISUZU KB P190 2007  Workshop Repair Manual BRAKES  5C-39 
  DISASSEMBLY 
 
CALIPER ASSEMBLY 
 
 
Disassembly Steps 
  1. Bleeder with cap  
▲  2. Piston 
  3. Dust seal; piston 
  4. Ring seal 
  5. Body; caliper 
   
 
 
 
 
 
 
 
Important

Page 739 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 5C-40  BRAKES 
  INSPECTION AND REPAIR 
  
Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found 
through inspection. 
 
 
 
•  Rotor  
•  Calipe

Page 740 of 6020

ISUZU KB P190 2007  Workshop Repair Manual BRAKES  5C-41 
 
 
 
  
 
 
 
 
 
 
 
 
Thickness of Disc Pad 
Thickness (t)  mm (in)
 
Standard Limit 
10.0 (0.394)  1.8 (0.071) 
 
Replace the front disc pad whenever the pad wear indicato
r
makes a

Page 741 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 5C-42  BRAKES 
  REASSEMBLY 
CALIPER ASSEMBLY 
 
 
Reassembly Steps 
▲   1. Body; caliper 
▲   2. Ring seal 
▲   3. Dust seal; piston 
▲   4. Piston  
▲  5. Bleeder 
▲  6. Cap

Page 742 of 6020

ISUZU KB P190 2007  Workshop Repair Manual BRAKES  5C-43 
  
 
  
 
 
 
 
3.  Dust seal; Piston  
•   Apply grease to piston groove and dust seal boot. 
1) Make sure a piston and its groove area are free from dust. 
2) Use 0.5g to apply grea

Page 743 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 5C-44  BRAKES 
 
 
 5. Bleeder  
Torque N ⋅m (kgf ⋅m/Ib ⋅ft)
9 – 16  (0.9 – 1.6 / 6.5 – 12) 
  
6. Cap  
 
 
 
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ISUZU KB P190 2007

Page 744 of 6020

ISUZU KB P190 2007  Workshop Repair Manual BRAKES  5C-45 
REAR DRUM BRAKE ASSEMBLY 
  DISASSEMBLY 
  
First, disassemble the brake drum. Then disassemble the rear brake assembly. 
Refer to the “REAR AXLE” section for the brake drum disasse