2007 ISUZU KB P190 Workshop Repair Manual

service interval check engine light wheel bolts fuse chart recommended oil auxiliary battery location

Page 17 of 6020

ISUZU KB P190 2007 Workshop Repair Manual GENERAL INFORMATION 0A-15
TORQUE

FOOT POUNDS TO KILOGRAM METERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.83

GENERAL INFORMATION 0A-15
TORQUE

FOOT POUNDS TO KILOGRAM METERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.830 0.968 1.106 1.244 - 10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10 20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20 30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30 40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40 50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50 60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60 70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70 80 11.060 11.199 11.337 11.475 11.613 11.752 11.890 12.028 12.166 12.305 80 90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90 100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100

KILOGRAM METERS TO FOOT POUNDS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. - 7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 - 10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10 20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20 30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30 40 289.32 296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40 50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50 60 433.98 441.21 448.45 455.68 462.91 470.15 477.38 484.61 491.84 499.08 60 70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70 80 578.64 585.87 593.11 600.34 607.57 614.81 622.04 629.27 636.50 643.74 80 90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90 100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100

KILOGRAM METERS TO NEWTON METERS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 588.40 589.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100

NEWTON METERS TO KILOGRAM METERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100 200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789 41.808 42.827 43.847 44.867 45.887 46.906 47.926 48.946 49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241 65.261 66.281 67.300 68.320 69.340 70.359 600 700 71.380 72.399 73.418 74.438 75.485 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009 105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000

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ISUZU KB P190 2007

Page 18 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 0A-16 GENERAL INFORMATION
TEMPERATURE

FAHRENHEIT TO CENTIGRADE
°F °C °F °C °F °C °F °C °F °C °F °C °F °C °F °C -60 -51.1 -2 -18.9 56 13.3 114 45.6 172 77.8 230 110.0 288 142.2 3

0A-16 GENERAL INFORMATION
TEMPERATURE

FAHRENHEIT TO CENTIGRADE
°F °C °F °C °F °C °F °C °F °C °F °C °F °C °F °C -60 -51.1 -2 -18.9 56 13.3 114 45.6 172 77.8 230 110.0 288 142.2 346 174.4-58 -50 0 -17.8 58 14.4 116 46.7 147 78.9 232 111.1 290 143.3 348 175.6-56 -48.9 2 -16.7 60 15.6 118 47.8 176 80.0 234 112.2 292 144.4 350 176.7-54 -47.8 4 -15.6 62 16.7 120 48.9 178 81.1 236 113.3 294 145.6 352 177.8-52 -46.7 6 -14.4 64 17.8 122 50.0 180 82.2 238 114.4 296 146.7 354 178.9-50 -45.6 8 -13.3 66 18.9 124 51.1 182 83.3 240 115.6 298 147.8 356 180.0-48 -44.4 10 -12.2 68 20.0 126 52.2 184 84.4 242 116.7 300 148.9 358 181.1-46 -43.3 12 -11.1 70 21.1 128 53.3 186 85.6 244 117.8 302 150.0 360 182.2-44 -42.2 14 -10.0 72 22.2 130 54.4 188 86.7 246 118.9 304 151.1 362 183.3-42 -41.1 16 -8.9 74 23.3 132 55.6 190 87.8 248 120.0 306 152.2 364 184.4-40 -40.0 18 -7.8 76 24.9 134 56.7 192 88.9 250 121.1 308 153.3 366 185.6-38 -38.9 20 -3.7 78 25.6 136 57.8 194 90.0 252 122.2 310 154.4 368 186.7-36 37.8 22 -5.6 80 26.7 138 58.9 196 91.1 254 123.3 312 155.6 370 187.8-34 36.7 24 -4.4 82 27.8 140 60.0 198 92.2 256 124.4 314 156.7 372 188.9-32 -35.6 26 -3.3 84 28.9 142 61.1 200 93.3 258 125.6 316 157.8 374 190.0-30 -34.4 28 -2.2 86 30.0 144 62.2 202 94.4 260 126.7 318 158.9 376 191.1-28 -33.3 30 -1.1 88 31.1 146 63.3 204 95.6 262 127.8 320 160.0 378 192.2-26 -32.2 32 -0 90 32.2 148 64.4 206 96.7 264 128.9 322 161.1 380 193.3-24 -31.1 34 1.1 92 33.3 150 65.6 208 97.8 266 130.0 324 162.2 382 194.4-22 -30.0 36 2.2 94 34.4 152 66.7 210 98.9 268 131.1 326 163.3 384 195.6-20 -28.9 38 3.3 96 35.6 154 67.8 212 100.0 270 132.2 328 164.4 386 196.7-18 -27.8 40 4.4 98 36.7 156 68.9 214 101.1 272 133.3 330 165.6 388 197.8-16 -26.7 42 5.6 100 37.8 158 70.0 216 102.2 274 134.4 332 166.7 390 198.9-14 -25.6 44 6.7 102 38.9 160 71.1 218 103.3 276 135.6 334 167.8 382 200.0-12 -24.4 46 7.8 104 40.0 162 72.2 220 104.4 278 136.7 336 168.9 400 204.4-10 -23.3 48 8.9 106 41.1 164 73.3 222 105.6 280 137.8 338 170.0 410 210.0-8 -22.2 50 10.0 108 42.2 166 74.4 224 106.7 282 138.9 340 171.1 420 215.6-6 -21.1 52 11.1 110 43.3 168 75.6 226 107.8 284 140.0 342 172.2 430 221.1-4 -20.0 54 12.2 112 44.4 170 76.7 228 108.9 286 141.1 344 173.3 440 226.7

CENTIGRADE TO FAHRENHEIT
°C °F °C °F °C °F °C °F °C °F °C °F °C °F °C °F -50 -58.0 -18 -0.4 14 57.2 46 114.8 78 172.4 110 230.0 142 287.6 174 345.2-49 -56.2 -17 1.4 15 59.0 47 116.6 79 174.2 111 231.8 143 289.4 175 347.0-48 -54.4 -16 3.2 16 60.8 48 118.4 80 176.0 112 233.6 144 291.2 176 348.8-47 -52.6 -15 5.0 17 62.6 49 120.2 81 177.8 113 235.4 145 293.0 177 350.6-46 -50.8 -14 6.8 18 64.4 50 122.0 82 179.6 114 237.2 146 294.8 178 352.4-45 -49.0 -13 8.6 19 66.2 51 123.8 83 181.4 115 239.0 147 296.6 179 354.2-44 -47.2 -12 10.4 20 68.0 52 125.6 84 183.2 116 240.8 148 298.4 180 356.0-43 -45.4 -11 12.2 21 69.8 53 127.4 85 185.0 117 242.6 149 300.2 181 357.8-42 -43.6 -10 14.0 22 71.6 54 129.2 86 186.8 118 244.4 150 302.0 182 359.6-41 -41.8 -9 15.8 23 73.4 55 131.0 87 188.6 119 246.2 151 303.8 183 361.4-40 -40.0 -8 17.6 24 75.2 56 132.8 88 190.4 120 248.0 152 305.6 184 363.2-39 -38.2 -7 19.4 25 77.0 57 134.6 89 192.2 121 249.8 153 307.4 185 365.0-38 -36.4 -6 21.2 26 78.8 58 136.4 90 194.0 122 251.6 154 309.2 186 366.8-37 -34.6 -5 23.0 27 80.6 59 138.2 91 195.8 123 253.4 155 311.0 187 368.6-36 -32.8 -4 24.8 28 82.4 60 140.0 92 197.6 124 255.2 156 312.8 188 370.4-35 -31.0 -3 26.6 29 84.2 61 141.8 93 199.4 125 257.0 157 314.6 189 372.2-34 -29.2 -2 28.4 30 86.0 62 143.6 94 201.2 126 258.8 158 316.4 190 374.0-33 -27.4 -1 30.2 31 87.8 63 145.4 95 203.0 127 260.6 159 318.2 191 375.8-32 -25.6 0 32.0 32 89.6 64 147.2 96 204.8 128 262.4 160 320.0 192 377.6-31 -23.8 1 33.8 33 91.4 65 149.0 97 206.6 129 264.2 161 321.8 193 379.4-30 -22.0 2 35.6 34 93.2 66 150.8 98 208.4 130 266.0 162 323.6 194 381.2-29 -20.2 3 37.4 35 95.0 67 152.6 99 210.2 131 267.8 163 325.4 195 383.0-28 -18.4 4 39.2 36 96.8 68 154.4 100 212.0 132 269.6 164 327.2 196 384.8-27 -16.6 5 41.0 37 98.6 69 156.2 101 213.8 133 271.4 165 329.0 197 386.6-26 -14.8 6 42.8 38 100.4 70 158.0 102 215.6 134 273.2 166 330.8 198 388.4-25 -13.0 7 44.6 39 102.2 71 159.8 103 217.4 135 275.0 167 332.6 199 390.2-24 -1.2 8 46.4 40 104.0 72 161.6 104 219.2 136 276.8 168 334.4 200 392.0-23 -9.4 9 48.2 41 105.8 73 163.4 105 221.0 137 278.6 169 336.4 210 410.0-22 -7.6 10 50.0 42 107.6 74 165.2 106 222.8 138 280.4 170 338.0 220 428.0-21 -5.8 11 51.8 43 109.4 75 167.0 107 224.6 139 282.2 171 339.8 230 446.0-20 -4.4 12 53.6 44 111.2 76 168.8 108 226.4 140 284.0 172 341.6 240 464.0-19 -2.2 13 55.4 45 113.0 77 170.6 109 228.2 141 285.8 173 343.4 250 482.0

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ISUZU KB P190 2007

Page 19 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MAINTENANCE AND LUBRICATION 0B-1
SECTION 0B
MAINTENANCE AND LUBRICATION
TABLE OF CONTENTS
PAGE
Maintenance Schedule (For GENERAL EXPORT).........................................................

Page 20 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE (For GENERAL EXPORT)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Re

0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE (For GENERAL EXPORT)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
ENGINE
Idling speed and acceleration
(GASOLINE) I I - I - I - I - I - I - I - I - I - I (DIESEL) I I I I I I I I I I I I I I I I I I I I * Air cleaner element
(GASOLINE) - I - I - I - R - I - I - I - R - I - I (DIESEL) I I I I I I I R I I I I I I I R I I I I * Engine oil (HFV6) - - R - - R - - R - - R - - R - - R - - (C24SE) Replace every 12,000km (4JH1-TC, 4JJ1 (Standard Output),
4JJ1 (High Output)) - R - R - R - R - R - R - R - R - R - R

(4JA1-T) R R R R R R R R R R R R R R R R R R R R * Engine oil filter (HFV6) - - R - - R - - R - - R - - R - - R - - (C24SE) Replace every 12,000km (4JH1-TC, 4JA1-T) - R - R - R - R - R - R - R - R - R - R (4JJ1 (Standard Output),
4JJ1 (High Output)) - - - R - - - R - - - R - - - R - - - R
Oil leakage and contamination (GASOLINE) - I - I - I - I - I - I - I - I - I - I (DIESEL) I I I I I I I I I I I I I I I I I I I I Fuel leakage
I I - I - I - I - I - I - I - I - I - I Fuel tank - - - I - - - I - - - I - - - I - - - I O2 Sensor (C24SE) Replace every 160,000km (HFV6)
MIL diagnostic Indicates O2 Sensor Valve clearances (6VE1) Check and adjust if noisy (4JH1-TC, 4JA1-T) A - - A - - - A - - - A - - - A - - - A (4JJ1 (Standard Output),
4JJ1 (High Output)) - - - - - - - A - - - - - - - A - - - -
Spark plugs (C24SE) (for leaded fuel
use) - R - R - R - R - R - R - R - R - R - R
Spark plugs (C24SE) (for unleaded
fuel use) - - - - - R - - - - - R - - - - - R - -
Spark plugs
(HFV6) Replace every 120,000km Spark plug wire - - - - - - - - - - - - - - - - - - - I Fuel filter (GASOLINE) - - - R - - - R - - - R - - - R - - - R (4JH1-TC, 4JA1-T) - - R - - R - - R - - R - - R - - R - - ** (4JJ1 (Standard Output),
4JJ1 (High Output)) Replace the fuel filter when the fuel filter indicator light is lit.
Fuel pump in fuel tank
(4JJ1 (Standard Output),
4JJ1 (High Output)) - - - - - - - I - - - - - - - I - - - -
Engine / Accessory drive belt
(C24SE) - - - - - - - - - I - - - - - - - - - I

(HFV6) Replace every 100,000km Fan belt tension and damage
(DIESEL) I I I I I I I I I I I I I I I I I I I I
* Exhaust system
I I - I - I - I - I - I - I - I - I - I Engine coolant concentration (HFV6) - I - I - I - I - I - I - I - I - I - R (C24SE) - I - I - I - I - R - I - I - I - I - R (DESEL) - I - I - I - I - I - I - I - I - I - I Engine coolant
(4JJ1 (Standard Output),
4JJ1 (High Output)) Change every 2 years
Cooling system for water leakage - I - I - I - I - I - I - I - I - I - I All hoses and pipes in engine
compartment for clogs or damage - I - I - I - I - I - I - I - I - I - I
Timing belt
(C24SE) - - - - - - - - - - - - - - - I - - - - Replace every 120,000km Timing belt (6VE1) Replace every 160,000km

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ISUZU KB P190 2007

Page 21 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MAINTENANCE AND LUBRICATION 0B-3

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVA

MAINTENANCE AND LUBRICATION 0B-3

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
CLUTCH
Clutch fluid I I - I - I - I - I - I - I - I - I - I Clutch pedal travel and free play I I - I - I - I - I - I - I - I - I - I TRANSMISSION OR TRANSMISSION
W ITH TRANSFER CASE

* Automatic transmission fluid (HFV6)
- - I - - I - - I - - I - - I - - I - R (4JH1-TC, 4JJ1 (Standard Output),
4JJ1 (High Output)) - - - I - - - I - - - I - - - I - - - I
* Transfer case oil
- - - I - - - I - - - I - - - I - - - I * Manual transmission fluid - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Gear control mechanism for
looseness - - - I - - - I - - - I - - - I - - - I

PROPELLER SHAFT Loose connections - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear
- I - I - I - I - I - I - I - I - I - I Universal joints and sliding sleeve
(4W D) - L - L - L - L - L - L - L - L - L - L

FRONT AND REAR AXLE * Differential gear oil (Front and rear) - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Shift on the fly system gear oil I - - I - - - I - - - I - - - I - - - I Front axle shaft boot for damage - - - I - - - I - - - I - - - I - - - I Axle shafts for distortion or damage - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage - - - I - - - I - - - I - - - I - - - I STEERING Power steering fluid I I I I I I I R I I I I I I I R I I I I Oil leakage I I I I I I I I I I I I I I I I I I I I * Steering system for looseness or
damage - I - I - I - I - I - I - I - I - I - I
Power steering hose
- I - I - I - I - I - I - I - R - I - I Steering wheel play I I I I I I I I I I I I I I I I I I I I Steering function I I I I I I I I I I I I I I I I I I I I Right and left turning radius - - - I - - - I - - - I - - - I - - - I W heel alignment - - - I - - - I - - - I - - - I - - - I Joint ball for oil leakage or damage - I - I - I - I - I - I - I - I - I - I Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I SERVICE BRAKES Brake fluid - - - I - - - I - - - I - - - I - - - I Brake system for fluid leakage I I I I I I I I I I I I I I I I I I I I Brake function I I I I I I I I I I I I I I I I I I I I * Rear brake lining and drum wear - I - I - I - I - I - I - I - I - I - I * Front disc brake pads and discs wear - I - I - I - I - I - I - I - I - I - I Brake pedal travel and free play I I I I I I I I I I I I I I I I I I I I Pipes and hoses loose connections
or damage I I - I - I - I - I - I - I - I - I - I

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ISUZU KB P190 2007

Page 22 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 0B-4 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:

0B-4 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
PARKING BRAKE
Parking brake function I I I I I I I I I I I I I I I I I I I I Parking brake lever travel I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage
and guide for damage I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage - I - I - I - I - I - I - I - I - I - I
SUSPENSION Leaf / Coil / Torsion bar springs for
damage I I - I - I - I - I - I - I - I - I - I
Mount for looseness or damage I I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage - I - I - I - I - I - I - I - I - I - I Shock absorber mount for looseness - I - I - I - I - I - I - I - I - I - I Rubber bushes of suspension for
wear or damage - I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance
due to weakening - - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I
WHEELS W heel nuts T T - T - T - T - T - T - T - T - T - T W heel disc for damage I I - I - I - I - I - I - I - I - I - I Front hub bearing grease - - - - - R - - - - - R - - - - - R - - Front and rear hub bearing for
looseness - I - I - I - I - I - I - I - I - I - I
Tire pressure and damage I I - I - I - I - I - I - I - I - I - I Tire rotation
(Rotate as required) OTHERS Bolts and nuts on chassis and body I I - I - I - I - I - I - I - I - I - I Lube front free – wheeling hubs - - - - - L - - - - - L - - - - - L - -

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ISUZU KB P190 2007

Page 23 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MAINTENANCE AND LUBRICATION 0B-5
MAINTENANCE SCHEDULE (For EUROPE)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace th

MAINTENANCE AND LUBRICATION 0B-5
MAINTENANCE SCHEDULE (For EUROPE)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
Diesel Engine model (ACEA B2 specification engine oil)

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
(Use odometer reading or × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
months whichever comes
first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
DIESEL ENGINE * Engine oil - R - R - R - R - R - R - R - R - R - R* Engine oil filter - - - R - - - R - - - R - - - R - - - ROil leakage and contamination I I I I I I I I I I I I I I I I I I I I Idling speed and acceleration I I I I I I I I I I I I I I I I I I I I Fan belt tension and damage I I I I I I I I I I I I I I I I I I I I Exhaust system I I - I - I - I - I - I - I - I - I - I All hoses and pipes in engine
compartment for clog of damage - I I I I I I I I I I I I I I I I I I I
Valve clearance
- - - A - - - A - - - A - - - A - - - A * Air cleaner element I I I I I I I R I I I I I I I R I I I I ** Fuel filter Replace the fuel filter when the fuel filter indicator light is lit. Engine coolant concentration - I - I - I - I - I - I - I - I - I - I Cooling system for water leakage - I - I - I - I - I - I - I - I - I - I CLUTCH Clutch fluid I I - I - I - I - I - I - I - I - I - I Clutch pedal travel and play I I - I - I - I - I - I - I - I - I - I TRANSMISSION OR TRANSMISSION
W ITH TRANSFER CASE

* Manual transmission with fluid - R - I - - - R - - - I - - - R - - - I * Transfer case oil (MT) - - - I - - - I - - - I - - - I - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Gear control mechanism for
looseness - - - I - - - I - - - I - - - I - - - I
* Automatic transmission fluid - - - I - - - I - - - I - - - I - - - I * Transfer case oil (AT)
- - - I - - - - - - - I - - - - - - - I PROPELLER SHAFT Loose connections - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear - I - I - I - I - I - I - I - I - I - I Universal joints and sliding sleeve (4W D) - L - L - L - L - L - L - L - L - L - L
FRONT AND REAR AXLE * Differential gear oil (Front and rear) - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Shift on the fly system gear oil I - - I - - - I - - - I - - - I - - - I
Front axle shaft boot for damage - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage - - - I - - - I - - - I - - - I - - - I Axle shafts for distortion or damage - - - I - - - I - - - I - - - I - - - I

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ISUZU KB P190 2007

Page 24 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 0B-6 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:

0B-6 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
(Use odometer reading or × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
months whichever comes
first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
STEERING Power steering fluid I I I I I I I R I I I I I I I R I I I I Oil leakage I I I I I I I I I I I I I I I I I I I I * Steering system for looseness or
damage - I - I - I - I - I - I - I - I - I - I
Power steering hose
- I - I - I - I - I - I - I - R - I - I Steering wheel play I I I I I I I I I I I I I I I I I I I I Steering function I I I I I I I I I I I I I I I I I I I I Right and left turning radius - - - I - - - I - - - I - - - I - - - I W heel alignment - - - I - - - I - - - I - - - I - - - I Joint ball for oil leakage or damage
- I - I - I - I - I - I - I - I - I - I
Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I

SERVICE BRAKES Brake fluid - - - I - - - I - - - I - - - I - - - I Brake system for fluid leakage I I I I I I I I I I I I I I I I I I I I Brake function I I I I I I I I I I I I I I I I I I I I * Front disc brake pads and discs wear - I - I - I - I - I - I - I - I - I - I * Rear brake lining and drum wear - I - I - I - I - I - I - I - I - I - I Brake pedal travel and play I I I I I I I I I I I I I I I I I I I I Pipes and hoses for loose
connections or damage I I - I - I - I - I - I - I - I - I - I

PARKING BRAKE Parking brake function I I I I I I I I I I I I I I I I I I I I Parking brake lever travel I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage and
guide for damage I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage
- I - I - I - I - I - I - I - I - I - I SUSPENSION Leaf/Coil/Torsion bar springs for
damage I I - I - I - I - I - I - I - I - I - I
Mount for looseness or damage
I I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage - I - I - I - I - I - I - I - I - I - I Shock absorbers mount for
looseness - I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage - I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance due
to weakening - - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage
- I - I - I - I - I - I - I - I - I - I WHEELS W heel nuts T T - T - T - T - T - T - T - T - T - T W heel disc for damage I I - I - I - I - I - I - I - I - I - I Front hub bearing grease
- - - - - R - - - - - R - - - - - R - - Front and rear hub bearings for
looseness - I - I - I - I - I - I - I - I - I - I
Tire pressure and damage I I - I - I - I - I - I - I - I - I - I Tire rotation
Rotate as required OTHERS Bolts and nuts on chassis and body I I - I - I - I - I - I - I - I - I - I Lube front free - wheeling hubs - - - - - L - - - - - L - - - - - L - -

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