2007 ISUZU KB P190 Workshop Repair Manual

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Page 481 of 6020

ISUZU KB P190 2007 Workshop Repair Manual REAR AXLE 4B-37 Reassembly 1. Install side gear with thrust washer in differential cage. 2. Install the pinion gear by engaging it with the side gears while turning both pinion gears simultaneo

Page 482 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4B-38 REAR AXLE LIMITED SLIP DIFFERENTIAL (LSD) Disassembled View 425R300007 Legend 1. Screw 2. Differential Cage B 3. Thrust W asher 4. Spring Plate 5. Spring Plate 6. Fric

Page 483 of 6020

ISUZU KB P190 2007 Workshop Repair Manual REAR AXLE 4B-39 Disassembly • Prepare a side gear holder : 5-8840-2682-0 as shown in the left figure, clamp it with a stock vice, and set a differential. 425R300008 1. Screw • Apply a set

Page 484 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4B-40 REAR AXLE Inspection and Repair Make all necessary adjustments, repairs, and part replacements if wear, damage, rust or other problems are discovered during inspection. Visual Check Inspec

Page 485 of 6020

ISUZU KB P190 2007 Workshop Repair Manual REAR AXLE 4B-41 425RY00025 425RY00023 Friction Disc and Friction Plate • Check friction disc and friction plate for distortion. Limit : 0.08 mm 425RS061 • Check f

Page 486 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4B-42 REAR AXLE 425RS063 Reassembly Adjustment of Clearance between Friction Disc and Plate 1. Measuring depth of differential case mm(in) Standard (A-B) 80.58 (3.17) (C) 10.58 (

Page 487 of 6020

ISUZU KB P190 2007 Workshop Repair Manual REAR AXLE 4B-43 425RS066 2. Measuring dimension between thrust washers at both ends. Assemble side gear, pinion, pinion shaft pressure ring and thrust washer. • Eliminate clearance by

Page 488 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4B-44 REAR AXLE Confirmation of Operation • Using the side gear holder : 5-8840-2682-0, measure the starting torque of the side gear. Starting torque : 29-45 N ⋅m (3.0-4.6 kgf ⋅m/22-33
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