2007 ISUZU KB P190 Workshop Repair Manual

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Page 4793 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-15
C24SE (MUA)
RTW 37CSF0003

The driven plate assembly consists of the plate and the facing.
The plate consists of the clutch center, the cushioning plate and the torsion springs.

Page 4794 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-16 CLUTCH
TORQUE SPECIFICATION
STANDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kgf ⋅m/lb ⋅ft)
Str

7C-16 CLUTCH
TORQUE SPECIFICATION
STANDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kgf ⋅m/lb ⋅ft)
Strength 4.8/4T 7T 8.8 9.8/9T
Class Refined Non-Refined
Bolt Identifi-
cation

Bolt
Diameter ×
××
×

Pitch (mm)
-

M6 × 1.0 6 (0.6 / 52 lb.in) 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) -
M8 × 1.25 13 (1.3 / 113
lb.in) 17 (1.7 / 12)
20 (2.0 / 14) 24 (2.4 / 17)
M10 × 1.25 27 (2.8 / 20) 37 (3.8 / 27) 42 (4.3 / 31) 50 (5.1 / 37)
M12 × 1.25 61 (6.3 / 45) 76 (7.8 / 56) 87 (8.9 / 64) 95 (9.7 / 70)
M14 ×1.5 96 (9.8 / 71) 116 (11.8 / 85) 133 (13.6 / 98) 142 (14.5 / 105)
M16 × 1.5 130 (13.3 / 96) 170 (17.3 / 125) 193 (19.7 / 143) 200 (20.4 / 148)
M18 × 1.5 188 (19.2 / 139) 244 (24.9 / 180) 278 (28.3 / 205) 287 (29.3 / 212)
M20 × 1.5 258 (26.3 / 190) 337 (34.4 / 249) 385 (39.3 / 284) 396 (40.4 / 292)
M22 × 1.5 332 (33.9 / 245) 453 (46.3 / 335) 517 (52.7 / 381) 530 (54.1 / 391)
M24 × 2.0 449 (45.8 / 331) 570 (58.2 / 421) 651 (66.3 / 480) 692 (70.6 / 511)
* M10 × 1.5 26 (2.7 / 20) 36 (3.7 / 27) 41 (4.2 / 30) 48 (4.9 / 35)
* M12 × 1.75 57 (5.8 / 42) 71 (7.2 / 52) 80 (8.2 / 59) 89 (9.1 / 66)
* M14 × 2.0 89 (9.1 / 66) 110 (11.2 / 81) 125 (12.7 / 92) 133 (13.6 / 98)
* M16 × 2.0 124 (12.7 / 92) 162 (16.5 / 119) 185 (18.9 / 137) 191 (19.5 / 141)
Flange Bolt M6 × 1.0 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) 9 (0.9 / 78 lb.in) -
M8 × 1.25 15 (1.5 / 11) 19 (1.9 / 14) 22 (2.2 / 16) 26 (2.7 / 20)
M10 × 1.25 31 (3.2 / 23) 41 (4.2 / 30) 47 (4.8 / 35) 56 (5.7 / 41)
M12 × 1.25 69 (7.0 / 51) 85 (8.7 / 63) 97 (9.9 / 72) 106 (10.8 / 78)
M14 × 1.5 104 (10.6 / 77) 126 (12.8 / 93) 144 (14.6 / 106) 154 (15.7 / 114)
M16 × 1.5 145 (14.8 / 127) 188 (19.2 / 139) 214 (21.8 / 158) 221 (22.5 / 163)
M18 × 1.5 - - - -
M20 × 1.5 - - - -
M22 × 1.5 - - - -
M24 × 2.0 - - - -
* M10 × 1.5 30 (3.1 / 22) 40 (4.1 / 30) 46 (4.7 / 34) 54 (5.5 / 40)
* M12 × 1.75 64 (6.5 / 47) 78 (8.0 / 58) 89 (9.1 / 66) 99 (10.1 / 73)
* M14 × 2.0 97 (9.9 / 72) 119 (12.1 / 88) 135 (13.8 / 99.7) 144 (14.7 / 107)
* M16 × 2.0 137 (14.0 / 101) 178 (18.2 / 132) 203 (20.7 / 132) 210 (21.5 / 155)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.

FLARE NUTS

Pipe diameter mm (in) Torque N ⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m / lb ⋅
⋅⋅
⋅
ft) Pipe diameter mm (in) Torque N ⋅
⋅⋅
⋅
m (kgf ⋅
⋅⋅
⋅
m / lb ⋅
⋅⋅
⋅
ft)
4.76 (0.187) 16 (1.6 / 12) 10.00 (0.394) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
Standard Hex.
Head Bolt

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TO MODEL INDEX
ISUZU KB P190 2007

Page 4795 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-17
TORQUE SPECIFICATIONS
N⋅m (kgf ⋅m/lb ⋅ft)

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ISUZU KB P190 2007

Page 4796 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-18 CLUTCH
4J series N⋅m (kgf ⋅m/lb ⋅
⋅⋅
⋅
ft)

RTW 77CLF000401

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ISUZU KB P190 2007

Page 4797 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-19
C24SE N⋅m (kgf ⋅m/lb ⋅
⋅⋅
⋅
ft)
RTW 37CLF000301

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TO MODEL INDEX
ISUZU KB P190 2007

Page 4798 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-20 CLUTCH
SERVICING
Servicing refers to general maintenance procedures to be performed by qualified service personnel.

CLUTCH PEDAL PLAY
Inspection
Depress the clutch pedal lightly

Page 4799 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-21
AIR BLEEDING
Bleed air from clutch operating cylinder according to the
following procedure.
Carefully monitor fluid level at master cylinder during bleeding
operation.

1

Page 4800 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-22 CLUTCH
CLUTCH
REMOVAL AND INSTALLATION

RTW 77CLF000501

Removal Steps
1. Transmission assembly
2. Pressure Plate assembly
3. Driven plate assembly
4. Release b

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