2007 ISUZU KB P190 Workshop Repair Manual

Page 4529 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-52  UNIT REPAIR (JR405E) 
 
40C&L-SUB46 
  
  15.Bearing race  
16.Rear carrier 
17.Bearing  Install the bearing race and the bearing to the rear carrier. 
NOTE:  
Apply Vaseline to the fitting su

Page 4530 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-53 
 
45C&L-SUB04 
  
  21.Snap ring 
•  Install the front carrier to the low clutch drum.  
•   Install the snap ring to the low clutch drum. 
 
 
 
BACK TO CHAPTER INDE

Page 4531 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-54  UNIT REPAIR (JR405E) 
  TRANSMISSION CASE 
 
 02CASE-BK06 
Legend 
  1. Transmission case  
  2. Spring pin (slender) 
  3. Spring pin (fat) 
  4. Manual plate 
  5. Detent spring   
 
  6. Pa

Page 4532 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-55 
 01L&R-CS05 
Legend 
  1. Seal ring  
  2. Low one-way clutch inner race 
  3. Return spring 
  4. Low and reverse brake piston 
  5. Seal ring 
  6. Lip seal   
 
  7. T

Page 4533 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-56  UNIT REPAIR (JR405E) 
 
05CASE-AY30 
  
  2. Parking rod 
•  Use a pin punch to force out the parking rod spring pin. 
 
 
06CASE-AY37 
  
  •
  Rotate the manual plate as you pull the par

Page 4534 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-57 
 
11CASE-AY01 
  
  5. Oil seal 
Using a screwdriver, remove the oil seal from the 
transmission case. 
 
 
 
  
 Inspection 
2 – 4 brake drive plates 
Measure the 2-4

Page 4535 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-58  UNIT REPAIR (JR405E) 
Free length = 22.3 mm (0.878 in)  
Linear diameter = 1.1 mm (0.043 in)  
 
 
12CASE-AY06 
  
 Reassembly steps 
1.  Oil seal, manual shaft, and manual plate 
•  Use the

Page 4536 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-59 
 
18CASE-AY43 
  
  •
  Use a pin punch to drive the manual plate spring pin into 
place. 
 
 
21CASE-AY48 
 
  3. Detent spring 
•  Install the detent spring and tig