2007 ISUZU KB P190 Workshop Repair Manual

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Page 4825 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-47
3. CLUTCH SHUDDER

Checkpoint Problem Countermeasure

Grease or oil adhering to the
facing
Clean the related parts and/or
replace the facing
Replace the transmission front
co

Page 4826 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-48 CLUTCH
Checkpoint Problem Countermeasure

Replace the driven plate
assemblyW arpage and/or uneven wear
Replace the driven plate
assemblyLoose facing rivets
NG
NG
OKDriven plate
Continu

Page 4827 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-49
4. CLUTCH NOISE

1) Clutch Pedal Depressed (Clutch Disengaged)

Checkpoint Problem Countermeasure

Replace the pedal shaft with
the sleeveW orn pedal shaft and/or
sleeve
Cl

Page 4828 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7C-50 CLUTCH
5. OIL LEAKAGE

Checkpoint Problem Countermeasure

Replace the body sub
assembly
W eak or damaged piston cup

NG

Tighten the oil pipe

Tighten the oil pipe con

Page 4829 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CLUTCH 7C-51
SPECIAL SERVICE TOOL
ILLUSTRATION PART NO. PART NAME

5-8525-3001-0 (J-24547)

Clutch pilot aligner

5-8840-2000-0 (J-5822)

Pilot bearing remover

Page 4830 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Section 7D Transfer House ............................................................................................ 4879 PAGE
Se

Page 4831 of 6020

ISUZU KB P190 2007 Workshop Repair Manual TRANSFER CASE 7D-1
SECTION 7D
TRANSFER CASE
TABLE OF CONTENTS
PAGE
Service Precaution .........................................................................................................

TRANSFER CASE 7D-1
SECTION 7D
TRANSFER CASE
TABLE OF CONTENTS
PAGE
Service Precaution ......................................................................................................... 7D – 2
General Description ........................................................................................................ 7D – 3
On-Vehicle Service ......................................................................................................... 7D – 4
Transfer Case Oil Level ............................................................................................... 7D – 4
Transfer Case Oil Change ........................................................................................... 7D – 5
Transfer Case Front Oil Seal ...................................................................................... 7D – 6
Transfer Case Rear Oil Seal ........................................................................................ 7D – 9
Transfer Case Assembly ................................................................................................ 7D – 11
Transfer Case Assembly and Associated Parts ........................................................ 7D – 11
Removal ....................................................................................................................... . 7D – 12
Installation .................................................................................................................. .. 7D – 12
Transfer Control Unit ...................................................................................................... 7D – 16
Removal ....................................................................................................................... . 7D – 17
Installation .................................................................................................................. .. 7D – 17
Transfer Disassembly .................................................................................................... 7D – 18
Removal ....................................................................................................................... . 7D – 18
Inspection and Repair ................................................................................................. 7D – 27
Inspection and Repair (Transfer Case Assembly) .................................................... 7D – 27
Reassembly .................................................................................................................. 7 D – 31
Main Data and Specifications ........................................................................................ 7D – 41
Special Tools ................................................................................................................ 7D – 44

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TO MODEL INDEX
ISUZU KB P190 2007

Page 4832 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7D-2 TRANSFER CASE
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE

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