2007 ISUZU KB P190 Workshop Repair Manual

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Page 3889 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–103
Step Action Yes No
6 Using a multimeter, test between E-95 pin 3 and C-96 pin 30 for a
short to voltage.
Did you find a

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–103
Step Action Yes No
6 Using a multimeter, test between E-95 pin 3 and C-96 pin 30 for a
short to voltage.
Did you find and correct the condition? Go to Step 8 Go to Step 7
7 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing
Did you complete the replacement? Go to Step 8 —
8 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 On Tech 2 select: Data Display / 2-3 Shift Data.
4 Drive the vehicle in D4 and ensure the following conditions are met::
• The TCM commands the Shift Solenoid B On and the
Shift Solenoid B Circuit status parameter displays Okay.
• The TCM commands the Shift Solenoid B Off and the
Shift Solenoid B Circuit status parameter displays Okay.
• All conditions are met for 5 seconds.
4 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P0977 set? Go to Step 2 Go to Step 9
9 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.
4.32 DTC P1810, P1815 and P1816 –
Transmission Fluid Pressure Position
Switch
DTC Description
This diagnostic procedure supports the following DTCs:
• DTC P1810 Transmission Fluid Pressure (TFP) Position Switch Circuit.
• DTC P1815 Transmission Fluid Pressure (TFP) Valve Position Switch – Start in W rong Range.
• DTC P1816 Transmission Fluid Pressure (TFP) Valve Position Switch Indicates Park/Neutral (P/N) with Drive Ratio.
Circuit Description
The automatic transmission fluid pressure (TFP) manual valve position switch consists of five pressure switches
(two normally-closed and three normally-open) and a transmission fluid temperature (TFT) sensor combined into one unit.
The combined unit mounts on the valve body. The transmission control module (TCM) supplies ignition voltage for each
range signal. By grounding one or more of these circuits through various combinations of the pressure switches, the
TCM detects which manual valve position you select. The TCM compares the actual voltage combination of the switches
to a TFP manual valve position switch combination chart stored in memory.
The TFP manual valve position switch cannot distinguish between park and neutral because the monitored valve body
pressures are identical. W ith the engine off and the ignition switch on, the TFP manual valve position switch indicates

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ISUZU KB P190 2007

Page 3890 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–104
park/neutral. Disconnecting connector E-95 from the transmission removes the ground potential for the three range
signals t

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–104
park/neutral. Disconnecting connector E-95 from the transmission removes the ground potential for the three range
signals to the TCM. In this case, with the engine off, and the ignition switch on, D2 will be indicated.
When the TCM detects an invalid state of the TFP manual valve position switch circuit by deciphering the TFP manual
valve position switch inputs, then either DTC P1810, P1815 or P1816 sets. All theses DTCs are a type B DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
DTC P1810
• The system voltage is 8 – 18 V.
• The engine speed is greater than 500 r.p.m. for 5 seconds.
DTC P1815
•
No DTCs P0722 or P0723.
• The system voltage is 8 – 18 V.
• The engine speed is less than 50 r.p.m., then 50 – 650 r.p.m. for 0.75 seconds, then greater than 650 r.p.m. for
5 seconds.
• Output shaft speed less than 250 r.p.m.
DTC P1816
• No DTCs P0722 or P0723.
• The system voltage is 8 – 18 V.
• The engine speed is less than 50 r.p.m., then 50 – 650 r.p.m. for 0.75 seconds, then greater than 650 r.p.m. for
5 seconds.
• Output shaft speed less than 250 r.p.m.
Conditions for Setting the DTC
DTC P1810
DTC P1810 sets when the TCM detects an invalid TFP manual valve position switch state for 60 seconds.
DTC P1815
DTC P1815 sets when the TCM detects D2 only, TFP manual valve position switch state after engine start for 7 seconds.
DTC P1816
DTC P1816 sets when the TCM detects one of the following conditions for 13 seconds:
• park/neutral indicated with a 1st gear ratio,
• park/neutral indicated with a 2nd gear ratio,
• park/neutral indicated with a 3rd gear ratio, or
• park/neutral indicated with a 4th gear ratio.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.

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ISUZU KB P190 2007

Page 3891 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–105
• The TCM commands 4th gear.
• At the time of the first failure, the TCM records the operating conditions when the con

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–105
• The TCM commands 4th gear.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores the DTC in TCM history during the second consecutive trip in which the conditions for setting the
DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles without a non-emission
related diagnostic fault occurring.
• The TCM cancels the DTC default actions when the ignition is off long enough to power down the TCM.
Diagnostic Aids
• Refer to the 5.3 Transmission Fluid Pressure Manual Valve Position Switch Logic for the normal range signals
and the invalid combinations. On the table, LOW is 0 V, HI is ignition voltage.
• Sediment in the valve body may cause improper operation of the TFP manual valve position switch. If the presence
of sediment is suspected, clean the valve body and replace the TFP manual valve position switch.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
3 Checks the indicated range signal to the selected manual valve position.
4-5 Checks for correct voltage from the TCM to the transmission inline 20-way connector.
6 Checks if there is a short between any of the signal circuits.
DTC P1810, P1815 and P1816 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.7 Diagnostic System Check
2 Inspect for correct transmission fluid level, refer to 7C4 Automatic
Transmission – 4L60E – On-vehicle Servicing.
Did you perform the fluid checking procedure? Go to Step 3 Refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing

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ISUZU KB P190 2007

Page 3892 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–106
Step Action Yes No
3 1 Connect Tech 2 to the DLC.
2 Turn on the ignition, with the engine off.
NOTE
Before clearing

Page 3893 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–107
Step Action Yes No
6 1 Disconnect connector C-96 from the TCM.
2 Using a multimeter set to measure resistance, probe ac

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–107
Step Action Yes No
6 1 Disconnect connector C-96 from the TCM.
2 Using a multimeter set to measure resistance, probe across the following pins:
• connector E-95 pins 5 and 13,
• connector E-95 pins 5 and 12, and
• connector E-95 pins 12 and 13.
Does the multimeter display continuity in any of the tests? Go to Step 9 Go to Step 10
7 Test the circuit (A/B/C) that displayed Closed on Tech 2, for a short to
ground between connector E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
8 Test the signal circuits of the TFP manual valve position switch that
did not indicate battery voltage for an open circuit between connectors
E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
9 Test the affected signal circuits of the TFP manual valve position
switch for a shorted together condition between E-95 and C-96.
Did you find and correct the condition? Go to Step 12 Go to Step 11
10 Test the TFP circuits for an open circuit or shorted condition between
connector E-95 and the TFP manual valve position switch.
Did you find a condition? Replace the control
valve body wiring harness, refer to
7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing.
Go to Step 12 Replace the TFP
manual valve
position switch, refer
to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
Go to Step 12
11 Replace the TCM refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Did you complete the replacement? Go to Step 12 —
12 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 Operate the vehicle under the following conditions:
• Turn on the ignition, with the engine off for at least
2 seconds.
• Start the vehicle and idle for 5 seconds.
• Drive in D4 until the TCC locks for 10 seconds.
• Continue to run the engine for at least 60 seconds from
start-up.
4 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P1810 set? Go to Step 2 Go to Step 13

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ISUZU KB P190 2007

Page 3894 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–108
Step Action Yes No
13 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–108
Step Action Yes No
13 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic Trouble Code List System OK
When all diagnosis and repairs are completed, check the system for correct operation.
4.33 DTC P2763 – Torque Converter Clutch
Pressure Control Solenoid Control
Circuit High Voltage
DTC Description
This diagnostic procedure supports DTC P2763 Torque Converter Clutch (TCC) Pressure Control (PC) Solenoid Control
Circuit High Voltage.
Circuit Description
The torque converter clutch pulse width modulation (TCC PW M) solenoid valve controls the fluid acting on the converter
clutch valve. The converter clutch valve controls the TCC application and release. The solenoid attaches to the control
valve body within the transmission. The solenoid receives voltage through ignition voltage circuit. The transmission
control module (TCM) controls the solenoid by providing a ground path on the TCC PW M solenoid valve control circuit.
Current flows through the solenoid coil according to the duty cycle, percentage of on and off time. The TCC PWM
solenoid valve provides a smooth engagement of the TCC by operating during a duty cycle percent of on time.
When the TCM detects a continuous short to voltage in the TCC PW M solenoid valve control circuit, then DTC P2763
sets. DTC P2763 is a type A DTC.
Refer to 2 W iring Diagrams and Connector Chart to aid in diagnosis.
Conditions for Running the DTC
• The system voltage is 8 – 18 V.
• The engine speed is 500 r.p.m. for 5 seconds.
Conditions for Setting the DTC
DTC P2763 sets if the TCM commands the solenoid on and the voltage feedback remains high, battery voltage.
Action Taken When the DTC Sets
• The TCM requests the ECM to illuminate the MIL during the second consecutive trip in which the conditions for
setting the DTC are met.
• The TCM commands maximum line pressure.
• The TCM freezes transmission adaptive functions.
• The TCM inhibits TCC engagement.
• The TCM inhibits 4th gear if in hot mode.
• At the time of the first failure, the TCM records the operating conditions when the conditions for setting the DTC are
met. The TCM stores this information as a Failure Record.
• At the time of the second failure, the ECM records the operating conditions when the conditions for setting the DTC
are met. The ECM stores this information as a Freeze Frame.
• The TCM stores DTC P2763 in TCM history during the second consecutive trip in which the conditions for setting
the DTC are met.
Conditions for Clearing the DTC
• The ECM turns off the MIL after the fourth consecutive drive trip in which the TCM does not send a MIL illumination
request.

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ISUZU KB P190 2007

Page 3895 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–109
• Tech 2 can clear the DTC.
• The TCM clears the DTC from TCM history if the vehicle completes 40 warm-up cycles witho

Page 3896 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–110
Step Action Yes No
3 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DT

Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–110
Step Action Yes No
3 1 Turn off the ignition.
2 Disconnect connector E-95 from the transmission.
NOTE
Additional DTCs may set
3 Install Tool No. J 44152 Jumper Harness (20 pins) on to the harness connector E-95.
4 Turn on the ignition, with the engine off.
5 Using a test lamp, probe between connector E-95 pin 11 and a known ground.
Does the test lamp illuminate? Go to Step 6 Go to Step 4
4 1 Install Tool No. J44152 on to the transmission connector E-95.
2 Using a multimeter set to measure resistance, probe across transmission connector E-95 pins 10 and 11.
Does the multimeter display less than 20 Ω? Go to Step 5 Go to Step 7
5 1 Remove Tool No. J44152 from the transmission.
2 Gain access to the TCC PWM solenoid and the control valve body wiring harness, refer to 7C4 Automatic Transmission –
4L60E – On-vehicle Servicing.
3 Disconnect the internal connector from the TCC PWM solenoid.
4 Using a multimeter set to measure resistance, probe across the TCC PWM solenoid pins.
Does the multimeter display less than 20 Ω? Replace the TCC
PWM solenoid, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle
Servicing.
Go to Step 8 Replace the control
valve body wiring harness, refer to 7C4 Automatic
Transmission –
4L60E – On-vehicle Servicing
Go to Step 8
6 Using a multimeter, test between E-95 pin 11 and C-96 pin 14 for a
short to voltage.
Did you find and correct the condition? Go to Step 8 Go to Step 7
7 Replace the TCM, refer to 7C4 Automatic Transmission – 4L60E –
On-vehicle Servicing.
Did you complete the replacement? Go to Step 8 —
8 Perform the following procedure to verify the repair:
1 On Tech 2 select: Diagnostic Trouble Codes / Clear Engine & Transmission
DTCs.
2 Follow the instructions on Tech 2 and clear any DTCs.
3 On Tech 2 select: Data Display / TCC Data.
4 Drive the vehicle in D4 and ensure the TCC Duty Cycle Circuit
parameter displays Okay for 5 seconds.
5 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Has DTC P2763 set? Go to Step 2 Go to Step 9
9 On Tech 2 select:
Diagnostic Trouble Codes / Read DTC Information.
Does Tech 2 display any DTCs you have not diagnosed? Refer to
4.8 Diagnostic
Trouble Code List System OK
When all diagnosis and repairs are completed, check the
system for correct operation.

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ISUZU KB P190 2007

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