Page 5777 of 6020
CAB 10-19
REAR DOOR ASSEMBLY (CREW CAB)
REMOVAL AND INSTALLATION
Removal Steps
▲ 1. Door harness
▲ 2. Check arm screw
▲ 3. Lower hinge bolt
4. Upper hinge bolt
5. Door assembly
Installation Steps
5. Door assembly
4. Upper hinge bolt
▲ 3. Lower hinge bolt
▲ 2. Check arm screw
1. Door harness
RUW 5A0SH003301
Important Operations - Removal
1. Door Harness
Remove the center pillar lower trim cover and disconnect the door harness connector.
2. Check Arm Screw
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ISUZU KB P190 2007
Page 5778 of 6020
10-20 CAB
3. Lower Hinge Bolt
Position a wood block under the door for protection and
support the door assembly with hands at removal or
installation.
Important Operations – Installation
3. Lower Hinge Bolt; Hinge to Door
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
34 (3.5/25)
2. Check Arm Screw; Check Arm to Body
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
24 (2.4/17)
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ISUZU KB P190 2007
Page 5779 of 6020
CAB 10-21
DISASSEMBLY
10
11
15
14
16
7
13
3
4
5
1
2
9
6 8
12
1
RTW 7A0LF000901
Disassembly Steps
▲
1. Power window switch/W indow regulator
handle
▲ 2. Bezel
▲ 3. Door trim panel
▲ 4. Bracket
▲ 5. Speaker assembly
▲ 6. W aterproof sheet
▲ 7. Inside lever
▲ 8. Outer waste seal
▲
9. Glass run rear channel
▲ 10. W indow glass
▲ 11. W indow regulator/Power window
regulator
▲ 12. Glass run
▲ 13. Door lock assembly
▲ 14. Outside handle
15. Door harness assembly
16. Anti rattler
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TO MODEL INDEX
ISUZU KB P190 2007
Page 5780 of 6020
10-22 CAB
1
RTW 7A0SH000401
Important Operations
1. Power Window Switch/Window Regulator Handle • Remove the 2 screws (1) and pry out the power windo
w
switch and disconnect the connector.
• To remove the regulator handle, remove the clip at the
root of the handle using a wire.
2. Bezel
• Remove the screw.
RTW 7A0SH000501
3. Door Trim Panel
• Pull out the trim panel at the 7 clip positions (Powe
r
window type).
• Remove the 2 screws and pull out the trim panel at the 7
clip positions (W indow regulator handle type).
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ISUZU KB P190 2007
Page 5781 of 6020
CAB 10-23
4. Bracket
5. Speaker assembly • Remove the fixing bolt and then remove the connector.
6. Waterproof Sheet • Take care not to damage the sheet when peeling it off.
7. Inside Lever • Disconnect the door lock cables.
8. Outer Waste Seal
9. Glass Run Rear Channel • Remove the bolt.
10. Window Glass
• Remove 2 bolts through the access hole and pull out the
window glass upward.
11. Window Regulator/Power Window Regulator
• Remove the 5 fixing bolts.
• Disconnect the power window motor connector.
12. Glass Run • Pull it out from the door frame of the channel.
13. Door Lock Assembly • Disconnect the lock cable from the anti rattler.
• Remove the 3 fixing screws and the bolt.
• Disconnect the linkage and harness connector.
14. Outside Handle • Remove the 2 fixing bolts.
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TO MODEL INDEX
ISUZU KB P190 2007
Page 5782 of 6020
10-24 CAB
REASSEMBLY
7
6
2
3
1
10 4
14
13
11
12
16
15
8
9 5
16
RTW 7A0LF001001
Reassembly Steps
1. Anti rattler
2. Door harness assembly
▲ 3. Outside handle
4. Door lock assembly
5. Glass run
6. W indow regulator/Power window regulator
7. W indow glass
8. Glass run rear channel
9. Outer waste seal
10. Inside lever
11. W aterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
▲ 16. Power window switch/W indow regulator
handle
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ISUZU KB P190 2007
Page 5783 of 6020
CAB 10-25
Important Operations
3. Outside Handle • Tighten the outside handle fixing bolts to the specified
torque.
Torque N ⋅m (kgf ⋅m/lb ⋅in)
9 (0.9/78)
16. Window Regulator Handle
• Install the regulator handle as illustrated when closing
the window glass.
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ISUZU KB P190 2007
Page 5784 of 6020
10-26 CAB
ADJUSTMENT (REAR)
Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, set the door temporarily.
Loosen the hinge to door bolts when adjusting steps between
the door and body.
Loosen the hinge to body bolts to adjust the clearance between
the door and body.
Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
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ISUZU KB P190 2007