Page 1481 of 6020

ENGINE MECHANICAL (4JK1/4JJ1) 6A-121
3. Remove the crankshaft pulley.
Note:
Do not reuse the bolt and the washer.
LNW 61ASH005301
4. Remove the crankshaft front oil seal.
• Remove only the oil seal with a screwdriver o
r
the like, avoiding damage to the oil seal contact
surface on the front cover and the shaft.
Installation
1. Install the crankshaft front oil seal. • Use the special tool to install the front oil seal.
Front Oil Seal
Installer: 5-8840-2821-0 (1)
RTW 56ASH016501
• Apply engine oil to the lip of the oil seal.
• W ith the seal pressed in check the dimension
of the oil seal section.
Standard Dimension = 1.5 mm (0.06 in)
RTW 56ASH016601
2. Install the crankshaft damper pulley.
• Install the crankshaft pulley aligning with the
key on the crankshaft.
• Hold the flywheel ring gear stationary to prevent
the crankshaft from turning when tightening the
damper pulley bolt.
Tightening torque: 294 N ⋅
⋅⋅
⋅
m (30 kg ⋅
⋅⋅
⋅
m/217 lb ft)
• Take care not to damage the crankshaft
damper pulley boss.
014R100014
3. Install the fan belt.
• Refer to “Engine Cooling”
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Page 1482 of 6020
6A-122 ENGINE MECHANICAL (4JK1/4JJ1)
Torque Specifications
RTW 76AMF000601
Special Tools
ILLUSTRATION PART NO.
PART NAME
5-8840-2821-0
Oil seal installer
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Page 1483 of 6020
ENGINE MECHANICAL (4JK1/4JJ1) 6A-123
Crankshaft Rear Oil Seal
Components
RTW 56ALF002501
Legend 1. Crankshaft Rear Oil Seal
2. Flywheel
3. Driven Plate 4. Clutch Pressure Plate
5. Transmission Assembly
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Page 1484 of 6020
6A-124 ENGINE MECHANICAL (4JK1/4JJ1)
Removal
1. Remove the flywheel.
Refer to "Flywheel". • W ith the oil seal pushed in deep, install the
special tool as shown in the illustration and
remove the oil seal.
Oil Seal Remover: 5-8840-2360-0
015LV002
Installation
1. Install the crankshaft rear oil seal.
• Use an oil seal install to install the crankshaft
rear oil seal.
Oil Seal Installer: 5-8840-2359-0
RTW 56ASH022901
2. Install the flywheel.
Refer to "Flywheel".
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Page 1485 of 6020
ENGINE MECHANICAL (4JK1/4JJ1) 6A-125
Special Tools
ILLUSTRATION PART NO.
PART NAME
5-8840-2359-0
Oil seal installer
5-8840-2360-0
Oil seal remover
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Page 1486 of 6020
6A-126 ENGINE MECHANICAL (4JK1/4JJ1)
Crankshaft
Components
RTW 56ALF002601
Legend
1. Upper Bearing
2. Thrust Bearing
3. Gear 4. Crankshaft
5. Lower Bearing
6. Bearing Cap
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Page 1487 of 6020

ENGINE MECHANICAL (4JK1/4JJ1) 6A-127
Removal
1. Demount the engine assembly.
Refer to "Engine Assembly".
2. Remove the cylinder head cover.
Refer to "Cylinder Head Cover".
3. Remove the camshaft.
Refer to "Camshaft Assembly".
4. Remove the cylinder head.
Refer to "Cylinder Head".
5. Remove the fuel supply pump and fuel rail.
Refer to "Fuel Supply Pump" and "Fuel Rail" in the fuel system section.
6. Remove the front cover.
Refer to "Front Cover".
7. Remove the crankshaft rear oil seal.
Refer to "Crankshaft Rear Oil Seal".
8. Remove the water pump.
Refer to "W ater Pump" in Cooling System Section.
9. Remove the timing gear train.
Refer to "Timing Gear Train".
10.Remove the oil pump.
Refer to "Oil Pump".
11. Remove the gear case assembly.
Refer to “Gear Case Assembly”.
12. Remove the crankshaft gear.
901R100008
13. Remove the crank case.
Refer to "Crank Case and Oil Pan".
14.Remove pistons and connecting rods.
Refer to "Piston and Connecting Rod".
15. Remove the bearing cap. • Loosen the crankshaft bearing cap bolts in
numerical order a little at a time.
015RY00003
16.Remove the lower crankshaft bearings.
17.Remove the crankshaft assembly.
18.Remove the thrust bearing.
19.Remove the upper crankshaft bearings.
Disassembly
1. Remove the crank angle sensor rotor (1). • Confirm that the pin (2) is not removed.
RTW 76ASH001501
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Page 1488 of 6020

6A-128 ENGINE MECHANICAL (4JK1/4JJ1)
Reassembly
1. Install the crank angle sensor rotor.
• Attach by making a rotor tooth’s running out
side into a front side.
•
Apply Loctite #262 or the equivalent to the bolt
threads (if a new bolt is used, Loctite
application is not required).
Tightening torque: 12 N ⋅
⋅⋅
⋅
m (1.2 kg ⋅
⋅⋅
⋅
m / 104 lb in)
RTW 76ASH001601
Legend
1. Crank Angle Sensor Rotor
2. Pin
Inspection
1. Thrust clearance
• Measure the crankshaft end play at the cente
r
journal of the crankshaft.
• Do this before removing the crankshaft bearing
caps. If the measured value exceeds the
specified limit, the crankshaft thrust bearing
must be replaced.
Axial play of the crankshaft mm (in)
Standard 0.10 (0.004)
Limit 0.30 (0.012)
Note:
Measure the thrust clearance before dismounting.
015RY00002
2. Main bearing clearance
• Remove the crank case.
Set out disassembled main bearings in the order of the numbers.
• Remove the crankshaft. Remove the main
bearings.
• Clean the crankshaft journal and upper and
lower bearings.
• Check the bearings for damage or excessive
wear.
If you find damage or excessive wear, replace the bearings in pairs.
• Place the upper bearings and the crankshaft on
the cylinder block. Install the crankshaft so that
it is horizontal.
Note:
Turn the crankshaft about 30 degrees to allow the
bearings to settle in.
• Place plastigage on the crankshaft journal as
shown.
• Place the lower bearings at original positions on
the bearing cap.
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