2007 ISUZU KB P190 Workshop Repair Manual

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Page 4689 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-83 2. Install the bearing snap ring. 3. Apply recommended thread locking agents (LOCTITE 242) or equivalent to each of the bearing plate screw threads. Install th

Page 4690 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-84 MANUAL TRANSMISSION 6. Mesh the 1st-2nd and 3rd-4th synchronizers with both the 1st and 3rd gears (double engagement). 226RS015 This will prevent the mainshaft from turning. 7. In

Page 4691 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-85 11. Install the counter 5th gear to the counter shaft. 226RS019 12. Install the ball bearing and bearing snap ring by performing the following steps: •

Page 4692 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-86 MANUAL TRANSMISSION 14. Select the reverse idler gear snap ring which will provide the minimum clearance between the intermediate plate and the snap ring. 226RS022 • There are t

Page 4693 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-87 226RS024 • Apply grease to the thrust washer and the lock ball. • Install the thrust washer and the lock ball. 16. Install the thrust plate and retainer.

Page 4694 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-88 MANUAL TRANSMISSION Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft Disassembled View 226RS026 BACK TO CHAPTER INDEX TO MODEL INDEX ISUZU KB P190 2007

Page 4695 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-89 Legend (1) Top Gear Shaft Snap Ring (16) 1st Outside Ring (2) Top Gear Shaft (17) 1st Block Ring (3) Ball Bearing (18) Needle Bearing (4) Needle Bearing (19

Page 4696 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-90 MANUAL TRANSMISSION Disassembly 1. Use a pair of snap ring pliers to remove the top gear shaft snap ring. 2. Remove the top gear shaft with ball bearing. 3. Use a bench press and
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