Page 217 of 6020
2B-20 SHEET METAL
RTW 72BSH001201
2) Check the fender and front door (1).
• Clearance : 5.0 mm (0.2 in)
• Height (step) : Flushness
RTW 32BSH000301
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Page 218 of 6020
SHEET METAL 2B-21
RADIATOR GRILLE (A TYPE)
REMOVAL AND INSTALLATION
3
1
1 2
RTW 72BMF000501
Removal Steps
Installation Steps
1. Screw 4. Radiator grille
2. Clip 3. Bolt
3. Bolt 2. Clip
4. Radiator grille 1. Screw
Important Operation - Removal
2. Clip
Pull the grille together with the 2 clips from the vehicle.
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Page 219 of 6020
2B-22 SHEET METAL
RADIATOR GRILLE (B TYPE)
REMOVAL AND INSTALLATION
RTW 52BMF000201
Removal Steps Installation Steps
1. Screw
2. Front combi lamp assembly
3. Screw
4. Clip
5. Radiator grille
5. Radiator grille
4. Clip
3. Screw
2. Front combi lamp assembly
1. Screw
Important Operation - Removal
4. Clip
• Use a screwdriver to release the 4 clips at the top of the
radiator grille.
• Pull the grille together with the 2 bottom clips from the
vehicle.
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Page 220 of 6020
SHEET METAL 2B-23
REAR BODY
REMOVAL AND INSTALLATION
A type
RTW 32MF000301
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Page 221 of 6020
2B-24 SHEET METAL
B type
RTW 52BMF000301
Removal Steps Installation Steps
1. Battery ground cable
2. Rear combination lamp & license lamp
harness connector
3. Rear wheel housing extension panel
4. Fuel filler door release cable assembly
5. Fuel filler pipe and evaporator hose
6. Bolt; frame to rear body
7. Rear body assembly
7. Rear body assembly
6. Bolt; frame to rear body
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
3. Rear wheel housing extension panel
2. Rear combination lamp & license lamp
connector
1. Battery ground cable
NOTE:
The rear body must be empty before removal.
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SHEET METAL 2B-25
Important Operations - Removal
5. Fuel Filler Pipe and Evaporator Hose
7. Rear Body Assembly
Attach lifting wires to the rear body hooks and raise the rear
body.
Note:
In lifting up rear body, take care not to strike it against cab
body.
Important Operation – Installation
6. Bolt; Frame to Body
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)
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Page 223 of 6020
2B-26 SHEET METAL
BODY MOUNTING
REGULAR CAB Model
RTW 72BXF000101
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Page 224 of 6020
SHEET METAL 2B-27
Important Operations – Installation
Bolt : A
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
50 (5.1 / 37)
Bolt : B,C
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
72 (7.3 / 53)
Bolt : D,E,H,I
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
54 (5.5 / 40)
NOTE :
Discard the used mounting bolts D,E,H,I shown in the
figure and install new ones.
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ISUZU KB P190 2007