2007 ISUZU KB P190 Workshop Repair Manual

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Page 5577 of 6020

ISUZU KB P190 2007 Workshop Repair Manual CRUISE CONTROL SYSTEM 8B-5
Adjustment
1. Check to be sure that the brake pedal has been completely
returned by the return spring.
2. Disconnect the switch connector.

RTW 780SH00

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ISUZU KB P190 2007 Workshop Repair Manual 8B-6 CRUISE CONTROL SYSTEM
Cruise Control Main Switch

Removal
1. Disconnect the battery ground cable.

RTW 78ASH001801
2. Remove the side ventilation grille 1.

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ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–1
8C
Cruise Control – HFV6
ATTENTION
Before performing any Service Operation or other procedure described in this Section, refer to General Information Warnings

Cruise Control – HFV6 Page 8C–1
8C
Cruise Control – HFV6
ATTENTION
Before performing any Service Operation or other procedure described in this Section, refer to General Information Warnings, Cautions and Notes for correct workshop practices with regard to safety and/or property damage.
1 General Information ...............................................................................................................................3
1.1 WARNINGS, CAUTIONS and NOTES................................................................................................... ................. 3
Definition of WARNING, CAUTION and NOTE Statements ............................................................................. .... 3
WARNING Defined............................................................................................................................................. 3
CAUTION Defined .............................................................................................................................................. 3
NOTE Defined .................................................................................................................................................... 4
1.2 System Components .............................................................................................................. ............................... 4
Cruise Control Switch Assembly ................................................................................................. ....................... 5
Instrument Cluster Assembly ............................................................................................................................. 5
Clutch Pedal Switch (Manual Only) .............................................................................................. ...................... 5
Stop Lamp Switch Assembly .............................................................................................................................. 5
Powertrain Interface Module .............................................................................................................................. 6
Engine Control Module ....................................................................................................................................... 6
Throttle Actuator Control (TAC) Assembly ....................................................................................... .................. 6
1.3 System Operation .................................................................................................................................................. 6
Preliminary Information......................................................................................................................................... 6
Enabled and Disabled ........................................................................................................... ............................. 6
Activated and Deactivated...................................................................................................... ............................ 7
Enabling the Cruise Control.................................................................................................... .............................. 7
Brake Before Cruise .............................................................................................................................................. 7
Activating the Cruise Control .................................................................................................. ............................. 7
Deactivating the Cruise Control ................................................................................................ ........................... 7
Pressing the Brake Pedal ................................................................................................................................... 7
Pressing the Cruise ON–OFF Button .............................................................................................. ................... 8
Rotating the Cruise Control Switch Assembly .................................................................................... ................ 8
Pressing the Clutch Pedal (Manual Vehicles Only) ............................................................................... ............. 8
Decelerating While Cruise Control is Activated ................................................................................. ................. 8
Resuming a Speed After Cruise Control Has Been Deactivated ..................................................................... .. 8
Accelerating While Cruise Control is Activated .................................................................................................. 8
Using the Cruise Control Switch Assembly ........................................................................................................ 8
Pressing the Accelerator Pedal .......................................................................................................................... 8
2 Diagnostics .............................................................................................................................................9
2.1 Diagnostic General Information............................................................................................................................ 9
Basic Knowledge Required ................................................................................................................................... 9
Basic Diagnostic Tools Required ......................................................................................................................... 9
Tech 2 Data List ................................................................................................................................................... 10
2.2 Diagnostic Systems Check ....................................................................................................... .......................... 10
Diagnostic Systems Check ................................................................................................................................. 10
2.3 Wiring Diagrams .................................................................................................................................................. 12
2.4 Cruise Control Inoperative / Malfunctioning.................................................................................... .................. 14
Circuit Description ............................................................................................................................................ 14
Manual Vehicles Only........................................................................................................... ............................ 14
Test Description ............................................................................................................................................... 14
Diagnostic Table Notes ......................................................................................................... ........................... 14
Diagnostic Table............................................................................................................................................... 14
SECTION
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ISUZU KB P190 2007

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ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–2
3 Service Operations ...............................................................................................................................20
3.1 Cruise

Cruise Control – HFV6 Page 8C–2
3 Service Operations ...............................................................................................................................20
3.1 Cruise Control Main Switch ..................................................................................................... ........................... 20
Remove ................................................................................................................................................................. 20
Test ....................................................................................................................................................................... 20
Terminal Testing............................................................................................................................................... 20
Reinstall ................................................................................................................................................................ 20
3.2 Cruise Control Switch Assembly........................................................................................................................ 21
Remove ................................................................................................................................................................. 21
Test ....................................................................................................................................................................... 21
Terminal Testing............................................................................................................................................... 21
Reinstall ................................................................................................................................................................ 21
3.3 Stop Lamp Switch Assembly .............................................................................................................................. 22
Remove ................................................................................................................................................................. 22
Test ....................................................................................................................................................................... 22
Terminal Testing............................................................................................................................................... 22
Reinstall ................................................................................................................................................................ 22
3.4 Clutch Pedal Switch (Manual Only) .................................................................................................................... 24
Remove ................................................................................................................................................................. 24
Test ....................................................................................................................................................................... 24
Reinstall ................................................................................................................................................................ 25
4 Special Tools ........................................................................................................................................26
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ISUZU KB P190 2007

Page 5581 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–3
1 General Information
A new cruise control system has been introduced due to changes in the powertrain architecture and components. There
is no longer a cruis

Cruise Control – HFV6 Page 8C–3
1 General Information
A new cruise control system has been introduced due to changes in the powertrain architecture and components. There
is no longer a cruise control module; instead the management has been taken over by the engine control module (ECM).
To the user, the system operates as previously, with all controls from the cruise control switch assembly and the cruise
control messages presented by the instrument cluster. For vehicles fitted with the HFV6 engine refer to 1.3 System
Operation .

The cruise control system now has an
additional fail-safe feature. The brake pedal
must be pressed in the ignition cycle for the
cruise control to be engaged. The cruise
control will not engage until this is done.
1.1 WARNINGS, CAUTIONS and NOTES
This Section contains various W ARNINGS, CAUTIONS and NOTE statements that you must observe carefully to reduce
the risk of death or injury during service, repair procedures or vehicle operation. Incorrect service or repair procedures
may damage the vehicle or cause operational faults. W ARNINGS, CAUTION and NOTE statements are not exhaustive.
GM HOLDEN LTD can not possibly warn of all the potentially hazardous consequences of failure to follow these
instructions.
Definition of WARNING, CAUTION and NOTE Statements
Diagnosis and repair procedures in this Section contain both general and specific W ARNING, CAUTION and NOTE
statements. GM HOLDEN LTD is dedicated to the presentation of service information that helps the technician to
diagnose and repair the systems necessary for proper operation of the vehicle. Certain procedures may present a hazard
to the technician if they are not followed in the recommended manner. W ARNING, CAUTION and NOTE statements are
designed to help prevent these hazards from occurring, but not all hazards can be foreseen.
WARNING Defined
A W ARNING statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in death or injury. A WARNING statement alerts you to take necessary action or not to take a
prohibited action. If a W ARNING statement is ignored, the following consequences may occur:
• Death or injury to the technician or other personnel working on the vehicle,
• Death or injury to other people in or near the workplace area, and / or
• Death or injury to the driver / or passenger(s) of the vehicle or other people, if the vehicle has been improperly
repaired.
CAUTION Defined
A CAUTION statement immediately precedes an operating procedure or maintenance practice which, if not correctly
followed, could result in damage to or destruction of equipment, or corruption of data. If a CAUTION statement is ignored,
the following consequences may occur:
• Damage to the vehicle,
• Unnecessary vehicle repairs or component replacement,
• Faulty operation or performance of any system or component being repaired,
• Damage to any system or components which depend on the proper operation of the system or component being
repaired,
• Faulty operation or performance of any systems or components which depend on the proper operation or
performance of the system or component under repair,
• Damage to fasteners, basic tools or special tools and / or
• Leakage of coolant, lubricant or other vital fluids.

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Page 5582 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–4
NOTE Defined
A NOTE statement immediately precedes or follows an operating procedure, maintenance practice or condition that
requires highlighting. A NOTE state

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ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–5
Legend
1 Engine Control Module
2 Throttle Actuator Control (TAC) Assembly
3 Cruise Control Switch Assembly
4 Instrument Cluster Assembly 5 Cruise Contr

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ISUZU KB P190 2007 Workshop Repair Manual Cruise Control – HFV6 Page 8C–6
The stop lamp switch contacts are normally open with the brake pedal at rest and close when the brake pedal is pressed
turning on the vehicles brake lamps. These

Cruise Control – HFV6 Page 8C–6
The stop lamp switch contacts are normally open with the brake pedal at rest and close when the brake pedal is pressed
turning on the vehicles brake lamps. These switch contacts also double as the cruise cancel signal for the cruise control
operation.
The cruise control initial brake apply signal function switch contacts are normally closed with the brake pedal at rest and
open when the brake pedal is pressed. This switch function is a safety requirement of the vehicle as it ensures that the
cruise control cannot be activated without the brake pedal first being pressed.
Powertrain Interface Module
The Powertrain Interface Module (PIM) is located on the driver’s side, kick trim panel. The purpose of the PIM is to act as
an interface between the drivetrain serial data bus (GMLAN protocol) and the body side data bus (UART Bus protocol).
All inputs from the cruise control switch assembly are directly wired to the PIM. The PIM then takes these inputs,
converts them to GMLAN protocol and sends the messages via the data bus to the engine control module (ECM). The
PIM also receives signals for the cruise control system from the ECM. When the ECM activates cruise control, it sends a
signal through the PIM (which converts it from GMLAN to UART protocol) to display the various cruise control messages
on the instrument cluster assembly.
For further information on the operation of the PIM, refer to 6E1 Powertrain Interface Module – V6.
Engine Control Module
The Engine Control Module (ECM) is mounted on the front of the engine. The role of the ECM is to receive all the inputs
from various sensors (vehicle speed (VSS) etc.) and switches to manage the engine. W hen a request is sent from the
cruise control switch assembly via the PIM to the ECM, the ECM will activate cruise control providing given parameters
are satisfied. Once the cruise is set, the ECM monitors the vehicle speed and controls the throttle actuator assembly thus
controlling the speed of the vehicle.
For further information on the operation of the ECM, refer to 6C1-1 Engine Management – V6 – General Information.
Throttle Actuator Control (TAC) Assembly
The throttle actuator control assembly is located on the front of the inlet manifold. The throttle actuator control assembly
receives signals from the ECM and controls the angle of the throttle plate. Refer to 6C1-1 Engine Management – V6 –
General Information for further information.
1.3 System Operation
Preliminary Information
Enabled and Disabled
The cruise control is enabled / disabled by pressing the cruise control ON–OFF switch mounted on the lower right hand
side of the dash panel. When cruise control is enabled, the cruise control ON–OFF switch illuminates and the cruise
control is ready for a speed to be set (cruise control activated). W hen the cruise control is disabled, the cruise control
cannot be activated.

Cruise Enabled
1 The cruise control ON–OFF switch (1) supplies 12 Volts to the Powertrain Interface Module (PIM) when it
is pressed.
2 The cruise control ON–OFF switch lamp (2) turns on.
Cruise Disabled
1 W hen cruise control ON–OFF switch (1) is pressed again, power is removed from the PIM disabling the
cruise control.
2 The cruise control ON–OFF switch lamp (2) turns off.
Figure 8C – 4

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