2007 ISUZU KB P190 Workshop Repair Manual

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-51 
OPERATIONS ON CRANK DRIVE 
Con-Rod Bearing 
   
 
 
 
 
  
 
  
 
Removal 
  1.  Remove oil pan and bearing bridge according to the  corresponding operation. 
  2.  Re

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ISUZU KB P190 2007  Workshop Repair Manual 6A-52 ENGINE MECHANICAL (C24SE) 
 
  
 
  
 
 
Installation 
  1.  Install piston with con-rod by inserting with engine oil.  
  2.  Coat piston rings with engine oil and compress with  piston ring co

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-53 
 
   4.  Heat a new con-rod to 280
°C in the oil bath. 
  5.  Install the con-rod to the piston and insert the piston pin. 
 
 
Important! 
Since the con-rods have no

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ISUZU KB P190 2007  Workshop Repair Manual 6A-54 ENGINE MECHANICAL (C24SE) 
  
 
RTW 46ASH002401 
Installation 
  1.  Install oil scraper ring.  
  2.  Offset ring gaps of steel band rings each 25 to 50 mm/1  to 2in. to the left or right of th

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-55 
OPERATIONS ON REMOVED ENGINE 
Crankshaft 
 
 
 
 
 
 
 
  
 
  
 
 
 
  
 
 
 
 
 
 
 
 
Removal 
  1.  Mount the engine on an engine overhaul stand with  appropriate

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ISUZU KB P190 2007  Workshop Repair Manual 6A-56 ENGINE MECHANICAL (C24SE) 
 
 
 
  
  
   5.  Apply a bead of sealant (TB-1207C or equivalent) in the  grooves of both bearing shells. 
 
Important! 
After installation of bearing cover, press i

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ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL (C24SE) 6A-57 
 
 
 
Inspection 
Out-of-round (run-out)-middle bearing shell removed when  
mounting on front and rear bearing. 
Permissible out-of-round - see "Technical Data"

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ISUZU KB P190 2007  Workshop Repair Manual 6A-58 ENGINE MECHANICAL (C24SE) 
 
  
 
  
 
  
 
 
Clean 
Plastigage from journals.  
 
Lightly coat journals and bearings with engine oil. 
 
Installation 
Install bearing cap and shell using new bo