2007 ISUZU KB P190 Workshop Repair Manual

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Page 4553 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-76 UNIT REPAIR (JR405E)

RTW 47ASH000201

•
Measure the distance (B) between the bearing race
installation surface and the machined surface.
• Calculate the total end p

Page 4554 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (JR405E) 7A4-77

30ASSY067

•
Apply ATF to the O-ring at the outside of the oil pump.
• Install the oil pump assembly to the transmission case.
•
Apply sealing agent

Page 4555 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-78 UNIT REPAIR (JR405E)

35ASSY082

36ASSY084

37ASSY086

38OUTPUT25

29ASSY089
18.Output shaft
• Install a new seal ring to the output shaft assembly.
• Meas

Page 4556 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (JR405E) 7A4-79

40ASSY091

•
Push the output shaft into place.

19.Rear extension (2WD) or adapter case (4WD)
• Use the oil seal installer to install the oil seal t

Page 4557 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-80 UNIT REPAIR (JR405E)

43ASSY119

20.Control valve assembly
•
Align the manual valve and the manual plate of the
transmission case.

• Install the control va

Page 4558 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (JR405E) 7A4-81
244L300001

21.Oil pan
• Install a new gasket and the oil pan.
• Tighten the bolts to the specified torque.
Torque: 8 N ⋅
⋅⋅
⋅
m (0.8 kgf ⋅

Page 4559 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A4-82 UNIT REPAIR (JR405E)
Torque: 6 N⋅
⋅⋅
⋅
m (0.6 kgf ⋅
⋅⋅
⋅
m/52 lb ⋅
⋅⋅
⋅
in)
• Remove the holding fixture from the transmission case.

RTW 47ASH001001

Page 4560 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (JR405E) 7A4-83
SERVICE STANDARD
Name BESCO ATF III ATF
Quantity L (US gal/Imp gal) 9.2 – 9.6 (2.43-2.54/2.02-2.11)
Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.00

UNIT REPAIR (JR405E) 7A4-83
SERVICE STANDARD
Name BESCO ATF III ATF
Quantity L (US gal/Imp gal) 9.2 – 9.6 (2.43-2.54/2.02-2.11)
Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Housing and inner rotor side clearance mm (in) 0.02 – 0.04 (0.0008 – 0.0016)
Oil pump
Outer rotor and crescent clearance mm (in) 0.02 – 0.15 (0.0008 – 0.0059)
Number of drive plates / driven plates 7/7
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.9 – 1.3 (0.035 – 0.051)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
Available low clutch retaining plate thickness mm (in)
4.8 (0.189)
Number of coils 9.9
Outside diameter mm (in) 9.7 (0.382)
Free length mm (in) 36.4 (1.433)
Low clutch
Return spring Linear diameter mm (in) 1.2 (0.047)
Number of drive plates / driven plates 5/5
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 1.2 – 1.6 (0.047 – 0.063)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
Available high clutch retaining plate thickness mm (in)
5.4 (0.213)
Number of coils 10.2
Outside diameter mm (in) 8.0 (0.315)
Free length mm (in) 27.1 (1.067)
High clutch
Return spring Linear diameter mm (in) 1.1 (0.043)
Number of drive plates / driven plates 2/2
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.6 – 0.9 (0.024 – 0.035)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
Reverse clutch
Available reverse clutch retaining plate thickness mm (in) 5.4 (0.213)
Low one-way
clutch Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Number of drive plates / driven plates
6/6
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.7 – 1.1 (0.028 – 0.043)
5.2 (0.205)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
Low & reverse
brake
Available low & reverse brake retaining plate
thickness mm (in)
6.0 (0.236)

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ISUZU KB P190 2007

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