2007 ISUZU KB P190 Workshop Repair Manual

Page 473 of 6020

ISUZU KB P190 2007  Workshop Repair Manual REAR AXLE  4B-29 
Starting torque :   
  φ220mm : 0.7-1.3 N ⋅m 
(0.07-0.13 kgf ⋅m/6-11 lb ⋅in) 
  φ194mm : 0.7-1.1 N ⋅m 
(0.07-0.11 kgf ⋅m/6-10 lb ⋅in) 
Note : 
•  Do not overtighten o

Page 474 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4B-30  REAR AXLE 
  
425RS030
  
c. Using two sets of feeler gauges, insert a feeler stock of sufficient thickness between
each bearing outer race and the carrier to
remove all end play.  Make certain

Page 475 of 6020

ISUZU KB P190 2007  Workshop Repair Manual REAR AXLE  4B-31 
φ
φφ 
φ
194mm 
   
 
 
 
RTW 54BSH000201
12. Install the side bearings together with the
selected shims by using installer 5-8840-2162-0  
( φ 220mm) and 9-8522-1164-0 ( φ194mm

Page 476 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4B-32  REAR AXLE 
16. Tighten the bolt to the specified torque.  
 Torque : 
  φ220mm : 108 N ⋅m (11 kgf ⋅m/80 lb ⋅ft) 
  φ194mm : 98 N ⋅m (10 kgf ⋅m/72 lb ⋅ft) 
 
 
425RS036
•  Measur

Page 477 of 6020

ISUZU KB P190 2007  Workshop Repair Manual REAR AXLE  4B-33 
 
 425RS039 
  
 
 
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 478 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4B-34  REAR AXLE 
Differential Cage Assembly 
Disassembled View 
 
 425R300005 
Legend 
  1. Bolt   
  2. Ring Gear 
  3. Lock Pin 
  4. Cross Pin  
    
  5. Pinion Gear  
  6. Side Gear 
    7. Thru

Page 479 of 6020

ISUZU KB P190 2007  Workshop Repair Manual REAR AXLE  4B-35 
Disassembly 
1.  Remove bolt.   
2.  Remove ring gear.  
3.  Drive out lock pin using a long drift Punch.  
425RS042
 
4. Check the amount of backlash between pinion gear on side gea

Page 480 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 4B-36  REAR AXLE 
425R300010
  
Play in splines between the side gear and axle shafts. mm(in)
   Standard  Limit 
φ220mm  0.08 - 0.38 
(0.003 - 0.015)  0.5 (0.02) 
φ
194mm  0.08 - 0.36 
(0.003 - 0.0