2007 ISUZU KB P190 Workshop Repair Manual

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Page 521 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-17 Bushing Replacement • Remove the bushings using a remover 5-8840-2309-0 and hammer. • By using installer and base 5-8840-2309-0, press fit the bushings in

Page 522 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-18 FRONT WHEEL DRIVE Legend 1. UJ Case 2. Bellows 8. Install band. Note the setting direction. After installation, check Standard Caulk Measure. Discard the used band

Page 523 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-19 13. Align the track on the ball (1) retainer with the window in the cage, and install the six balls into position. 14. Pack 150g (5.3 oz) of the specified greas

Page 524 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-20 FRONT WHEEL DRIVE DIFFERENTIAL Disassembly Major Components RTW 54CLF000301 Disassembly Steps 1. Bolt 2. Differential assembly 3. Axle case 4. Bolt ▲ 5. Bearing cap

Page 525 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-21 Important Operations 5. Bearing Cap Apply a setting mark to the side bearing cap and the differential carrier. 7. Side Bearing Outer Race After re

Page 526 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-22 FRONT WHEEL DRIVE 13. Pinion Gear Remove the drive pinion assembly using a soft metal rod and a hammer. Spindle : 9-8521-5032-0 14. Inner Bearing Remove the inner bearing

Page 527 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-23 Minor Components Disassembly Steps 1. Bolt 2. Ring gear ▲ 3. Lock pin ▲ 4. Cross pin 5. Pinion gear 6. Side gear 7. Thrust washer 8. Differ

Page 528 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-24 FRONT WHEEL DRIVE Important Operations 3. Lock Pin Break staking on the lock pin using a 5 mm (0.20 in.) diameter drill. 4. Cross Pin Remove the cross pin using a soft metal rod
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