2007 ISUZU KB P190 Workshop Repair Manual

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Page 729 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 5C-30 BRAKES

Floor mount type
All brakes are self-adjusting.
Brakes are adjusted by repeated stepping on the brake pedal.
(After stepping on the pedal and releasing it, the rear auto-
adjuster

Page 730 of 6020

ISUZU KB P190 2007 Workshop Repair Manual BRAKES 5C-31
ADJUSTMENT PROCEDURE OF BRAKE PEDAL

The push rod serves as the brake pedal stopper when the
pedal is fully released.
Brake pedal height adjustment should be performed as fo

BRAKES 5C-31
ADJUSTMENT PROCEDURE OF BRAKE PEDAL

The push rod serves as the brake pedal stopper when the
pedal is fully released.
Brake pedal height adjustment should be performed as follows.

RTW 35CSH000601

Brake Pedal - Height
Measure the brake pedal height after making sure the pedal is
fully returned by the pedal return spring.
Note:
Pedal height (L2) must be measured after starting the
engine and increasing the revolution several times by
stepping on the accelerator pedal. mm (in)
Pedal free play (L1) 6 - 10 (0.24 - 0.39)
M/T 174 - 186 (6.85 - 7.32) Height (L2)
A/T 176 - 188 (6.93 - 7.40)
Note:
Pedal free play must be measured after turning off the
engine and stepping on the brake pedal firmly five times
or more.
If the measured value deviates from the above range, adjust
the brake pedal as follows:
a) Disconnect the stop lamp switch.
b) Loosen the lock nut on the push rod.
c)
Adjust the brake pedal to the specified height by rotating the
push rod in the appropriate direction.

Lock Nut Torque
N⋅m (kgf ⋅m/lb ⋅
⋅⋅
⋅
ft)
15 - 25 (1.5 – 2.5 / 11 - 18)

d) Install the stop lamp switch.

Note:
Pedal height (L
2) must be 57 mm (2.24 in.) or more when
applying about 50 kg (110.25 lbs.) of stepping force.

331R300005

How to connect the CLEVICE of the BOOSTER ROD with the
PEDAL ARM and how to adjust the PEDAL SW .
After connecting the CLEVIS of the BOOSTER ROD to the
PEDAL ARM, adjust the PEDAL SW mounted (PDA) to the
PEDAL BRACKET using the procedure explained below.
1. Set the hole of the CLEVIS of the BOOSTER & M/CYL
ROD with the hole in the PEDAL ARM.
2. Enter the PIN; PUSH ROD to the PEDAL to the holes from the left side of the PEDAL.
3. Enter and fix the PIN; SNAP PIN FIX to the DITCH o
f
the PIN; PUSH ROD to PEDAL from right side of the
PEDAL.
4. Release the LOCK by turning the SW ITCH counter- clock-wise.

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TO MODEL INDEX
ISUZU KB P190 2007

Page 731 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 5C-32 BRAKES

5. Pull the PEDAL ARM a little towards you so that the
PEDAL ARM is not pushed in.
6. Holding the PEDAL ARM still with one hand, push in the whole SW ITCH with the other hand u

Page 732 of 6020

ISUZU KB P190 2007 Workshop Repair Manual BRAKES 5C-33
FRONT DISC BRAKE ASSEMBLY
REMOVAL AND INSTALLATION

RTW 55CMF000501

Removal Steps
1. Brake flexible hose
2. Lock bolt
3. Caliper assembly
4. Pad assembly with

Page 733 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 5C-34 BRAKES

RUW 55CSH000101

Important Operations - Removal
1. Brake Flexible hose
Remove the bolt and gasket and disconnect the brake flexible
hose from the caliper.
After disconnecti

Page 734 of 6020

ISUZU KB P190 2007 Workshop Repair Manual BRAKES 5C-35

9. Front Hub and Disc Assembly
For the removal procedure, refer to Section 4C “FRONT
W HEEL DRIVE”.

Important Operations - Installation
9. Front Hub and Disc As

Page 735 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 5C-36 BRAKES

1. Brake Flexible Hose
Attach the bolt and new gasket
Torque N ⋅m (kgf ⋅m/lb ⋅ft)
29 -39 (3.0 - 4.0 / 22 - 29)

After installation, the bleeding and replenish

Page 736 of 6020

ISUZU KB P190 2007 Workshop Repair Manual BRAKES 5C-37
REMOVAL AND INSTALLATION OF DISC PAD

RUW 55CSH001501

Removal Steps
1. Lock Bolt
Remove the lock bolt from the caliper.
Note:
Don’t remove the brake hose from the

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