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ENGINE DRIVEABILITY AND EMISSIONS 6E–95
2 Using the DVM and check the “CHECK ENGINE”lamp circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the ECM connector.
3. Ignition “On”.
4. Check the circuit for open circuit.
Was the DVM indicated specified value?
10 - 14.5V Go to Step 5Go to Step 3
3 Check the “CHECK ENGINE” lamp bulb. If the bulb is burnt out, repair as necessary.
Was the problem found? — Verify repair Go to Step 4
4 Using the DVM and check the “CHECK ENGINE” lamp circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the meter connector and ECM connector.
3. Check the circuit for open circuit.
Was the problem found?
— Verify repair Go to Step 5
5 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 6
6 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No
V
32C56(J2)
3217C56(J2)B24
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Page 2266 of 6020

6E–96 ENGINE DRIVEABILITY AND EMISSIONS
CHECK ENGINE LAMP (MIL) “ON” STEADY
Circuit description
The check engine lamp should always be illuminated
and steady for about five seconds with ignition “ON” and
the engine stopped. Ignition feed voltage is supplied
directly to the check engine lamp indicator. The Engine
Control Module (ECM) turns the check engine lamp
“ON” by grounding the check engine lamp driver circuit.
The check engine lamp should not remain “ON” with the
engine running and no DTC(s) set. A steady check
engine lamp with the engine running and no DTC(s)
suggests a short to ground in the check engine lamp
driver circuit.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed-through wire insulation, or a wire broken inside
the insulation. Check for the following items:
• Poor connection or damaged harness - Inspect the ECM harness and connectors for improper mating,
broken locks, improperly formed or damaged
terminals, poor terminal-to-wire connection, and
damaged harness.
Check Engine Lamp (MIL) “ON” Steady
Step Action Value(s) Yes No
1 1. Ignition “Off”, engine “Off”. 2. Disconnect the ECM connector.
3. Ignition “On”.
Was the “CHECK ENGINE” lamp turned on? — Go to Step 2Go to Step 4
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Page 2267 of 6020

ENGINE DRIVEABILITY AND EMISSIONS 6E–97
2 Using the DVM and check the “CHECK ENGINE”lamp circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the meter connector and ECM connector.
3. Check the circuit for short to ground circuit.
Was the problem found?
— Verify repair Go to Step 3
3 Replace the meter assembly. Is the action complete? — Verify repair —
4 Is the ECM programmed with the latest software release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved? — Verify repair Go to Step 5
5 Replace the ECM. Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. — Verify repair —
Step
Action Value(s) Yes No
32C56(J2)
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Page 2268 of 6020

6E–98 ENGINE DRIVEABILITY AND EMISSIONS
FUEL METERING SYSTEM CHECK
Some failures of the fuel metering system will result in
an “Engine Cranks But Will Not Run” symptom. If this
condition exists, refer to the Cranks But Will Not Run
chart. This chart will determine if the problem is caused
by the ignition system, the ECM, or the fuel pump
electrical circuit.
Refer to Fuel System Electrical Test for the fuel system
wiring schematic.
If there is a fuel delivery problem, refer to Fuel System
Diagnosis , which diagnoses the fuel injectors, the fuel
pressure regulator, and the fuel pump.
Followings are applicable to the vehicles with
closed Loop System:
If a malfunction occurs in the fuel metering system, it
usually results in either a rich HO2S signal or a lean
HO2S signal. This condition is indicated by the HO2S
voltage, which causes the ECM to change the fuel
calculation (fuel injector pulse width) based on the
HO2S reading. Changes made to the fuel calculation
will be indicated by a change in the long term fuel trim
values which can be monitored with a Scan Tool. Ideal
long term fuel trim values are around 0%; for a lean
HO2S signal, the ECM will add fuel, resulting in a fuel
trim value above 0%. Some variations in fuel trim values
are normal because all engines are not exactly the
same. If the evaporative emission canister purge is 02
status may be rich condition. 02 status indicates the
lean condition, refer to DTC P1171 for items which can
cause a lean HO2S signal.
FUEL INJECTOR COIL TEST PROCEDURE
AND FUEL INJECTOR BALANCE TEST
PROCEDURE
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart:
2. Relieve the fuel pressure by connecting 5-8840- 0378-0 T-Joint to the fuel pressure connection on the
fuel rail.
Caution: In order to reduce the risk of fire and
personal injury, wrap a shop towel around the
fuel pressure connection. The towel will absorb
any fuel leakage that occurs during the
connection of the fuel pressure gauge. Place the
towel in an approved container when the
connection of the fuel pressure gauge is
complete.
Place the fuel pressure gauge bleed hose in an
approved gasoline container.
With the ignition switch OFF open the valve on the
fuel pressure gauge.
3. Record the lowest voltage displayed by the DVM after the first second of the test. (During the first
second, voltage displayed by the DVM may be
inaccurate due to the initial current surge.)
Injector Specifications:
• The voltage displayed by the DVM should be within the specified range.
• The voltage displayed by the DVM may increase throughout the test as the fuel injector windings
warm and the resistance of the fuel injector
windings changes. Resistance Ohms
Voltage Specification at
10°C-35°C (50°F-95°F)
11.8-12.6 5.7-6.6
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Page 2269 of 6020

ENGINE DRIVEABILITY AND EMISSIONS 6E–99
• An erratic voltage reading (large fluctuations involtage that do not stabilize) indicates an
intermittent connection within the fuel injector.
5. Injector Specifications: 7. The Fuel Injector Balance Test portion of this chart
(Step 7 through Step 11) checks the mechanical (fuel
delivery) portion of the fuel injector. An engine
cooldown period of 10 minutes is necessary in order
to avoid irregular fuel pressure readings due to “Hot
Soak” fuel boiling.
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
NOTE: These figures are examples only. Highest Acceptable Voltage
Reading Above/Below
35°C/10°C (95°F/50°F) Acceptable
Subtracted Value
9.5Volts 0.6Volt
CYLINDER
1234
1st Reading (1) 296kPa (43psi)296kPa
(43psi) 296kPa
(43psi) 296kPa
(43psi)
2nd Reading (2) 205kPa (29psi)205kPa
(29psi) 196kPa
(28psi) 274kPa
(39psi)
Amount of Drop
(1st Reading-2nd Reading) 91kPa
(14psi) 91kPa
(14psi) 100kPa
(15psi) 22kPa
(4psi)
Av. Drop = 166kPa/24psi ±10kPa/1.5psi
= 156 - 176kPa or 22.5 - 25.5psi Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop) Faulty, Lean
(Too Little Fuel Drop)
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Page 2270 of 6020

6E–100 ENGINE DRIVEABILITY AND EMISSIONS
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
StepAction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check” performed? — Go to Step 2Go to
OBD
System Check
2 1. Turn the engine OFF. NOTE: In order to prevent flooding of a single cylinder
and possible engine damage, relieve the fuel pressure
before performing the fuel injector coil test procedure.
2. Relieve the fuel pressure. Refer to Test Description Number 2.
3. Connect the 5-8840-2618-0 Fuel Injector Tester to B+ and ground, and to the 5-8840-2589-0 Injector
Adapter Cable.
4. Remove the harness connector of the Fuel Injector and connect the 5-8840-2589-0 Injector
Adapter Cable for F/I check.
5. Set the amperage supply selector switch on the fuel injector tester to the “Coil Test” 0.5 amp
position.
6. Connect the leads from the 5-8840-2392-0 Digital Voltmeter (DVM) to the fuel injector tester. Refer
to the illustrations associated with the test
description.
7. Set the DVM to the tenths scale (0.0).
8. Observe the engine coolant temperature.
Is the engine coolant temperature within the specified
values? 10°C (50°F)
to
35°C (95°F) Go to Step 3Go to Step 5
3 1. Set the injector adapter cable to injector #1. 2. Press the “Push to Start Test” button on the fuelinjector tester.
3. Observe the voltage reading on the DVM.
Important: The voltage reading may rise during the
test.
4. Record the lowest voltage observed after the first second of the test.
5. Set the injector adapter cable to the next injector and repeat steps 2, 3, and 4.
Did any fuel injector have an erratic voltage reading
(large fluctuations in voltage that did not stabilize) or a
voltage reading outside of the specified values? 5.7-6.6V Go to Step 4Go to Step 7
4 Replace the faulty fuel injector(S). Refer to Fuel
Injector .
Is the action complete? — Go to Step 7—
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ENGINE DRIVEABILITY AND EMISSIONS 6E–101
5 1. Set the Injector Adapter Cable to injector #1.2. Press the “Push to Start Test” button on the fuelinjector tester.
3. Observe the voltage reading on the DVM.
Important: The voltage reading may rise during the
test.
4. Record the lowest voltage observed after the first second of the test.
5. Set the Injector Adapter Cable to the next injector and repeat steps 2, 3, and 4.
Did any fuel injector have an erratic voltage reading
(large fluctuations in voltage that did not stabilize) or a
voltage reading above the specified value? 9.5V Go to Step 4Go to Step 6
6 1. Identify the highest voltage reading recorded (other than those above 9.5V).
2. Subtract the voltage reading of each injector from the highest voltage selected in step 1. Repeat until
you have a subtracted value for each injector.
For any injector, is the subtracted value in step 2
greater than the specified value? 0.6V Go to Step 4Go to Step 7
7 Caution: In order to reduce the risk of fire and
personal injury, wrap a shop towel around the fuel
pressure connection. The towel will absorb any
fuel leakage that occurs during the connection of
the fuel pressure gauge. Place the Towel in an
approved container when the connection of the
fuel pressure gauge is complete.
1. Connect the 5-8840-0378-0 Fuel Pressure Gauge to the fuel pressure test port.
2. Energize the fuel pump using the Scan Tool.
3. Place the bleed hose of the fuel pressure gauge into an approved gasoline container.
4. Bleed the air out of the fuel pressure gauge.
5. With the fuel pump running, observe the reading on the fuel pressure gauge.
Is the fuel pressure within the specified values? 296kPa-
376kPa
(43-55psi) Go to Step 8Go to
Fuel
System
Diagnosis
8 Turn the fuel pump OFF. Does the fuel pressure remain constant? —Go to Step 9Go to
Fuel
System
Diagnosis
Step
Action Value(s) Yes No
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6E–102 ENGINE DRIVEABILITY AND EMISSIONS
9 1. Connect the 5-8840-0378-0 Fuel Injector Testerand 5-8840-2589-0 Injector Adapter Cable to the
fuel injector harness connector.
2. Set the amperage supply selector switch on the fuel injector tester to the “Balance Test” 0.5-2.5
amp position.
3. Using the Scan Tool turn the fuel pump ON then OFF in order to pressurize the fuel system.
4. Record the fuel pressure indicated by the fuel pressure gauge after the fuel pressure stabilizes.
This is the first pressure reading.
5. Energize the fuel injector by depressing the “Push to Start Test” button on the fuel injector tester.
6. Record the fuel pressure indicated by the fuel pressure gauge after the fuel pressure gauge
needle has stopped moving. This is the second
pressure reading.
7. Repeat steps 1 through 6 for each fuel injector.
8. Subtract the second pressure reading from the first pressure reading for one fuel injector. The
result is the pressure drop value.
9. Obtain a pressure drop value for each fuel injector.
10. Add all of the individual pressure drop values. This is the total pressure drop.
11. Divide the total pressure drop by the number of fuel injectors. This is the average pressure drop.
Does any fuel injector have a pressure drop value that
is either higher than the average pressure drop or
lower than the average pressure drop by the specified
value? 10kPa
(1.5psi) Go to Step 10Go to
OBD
System Check
10 Re-test any fuel injector that does not meet the specification. Refer to the procedure in Step 11.
NOTE: Do not repeat any portion of this test before
running the engine in order to prevent the engine from
flooding.
Does any fuel injector still have a pressure drop value
that is either higher than the average pressure drop or
lower than the average pressure drop by the specified
value? 10kPa
(1.5psi) Go to Step 11Go to
Symptoms
11 1. Replace the faulty fuel injector(s). Refer to Fuel
Injector .
2. Disconnect the 5-8840-2589-0 Injector Adapter Cable for F/I check and re-connect the original F/I
check connector.
Is the action complete? — Verify repair —
Step
Action Value(s) Yes No
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