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Engine Management – V6 – Service Operations Page 6C1-3–53
Reinstall
Reinstallation of the spark plug is the reverse of the removal procedure, noting the following:
• Discard the spark plug if it has been
dropped.
• Do not use anti-seize compound or similar
lubricant on the spark plug threads.
1 Using a suitably sized rubber tube attached to the spark plug terminal post, hand start each spark plug into the cylinder head thread.
Failure to tighten a spark plug to the correct
torque specification may result in premature
spark plug failure, and / or engine damage.
2 Tighten the spark plug/s to the correct torque specification. Spark plug torque specification ...............16.0 – 20.0 Nm
3 Road test the vehicle and check for correct operation.
2.23 Throttle Body Assembly
Handling Precautions
Under no circumstances should the clip (1),
six places, retaining the cover plate (2) to the
throttle body be removed. If the cover is
removed, the vacuum seal between the cover
plate and the throttle body will be broken.
This will allow the ingress of foreign particles
and / or moisture and render the throttle body
unserviceable
The throttle body must not be subjected to
any form of shock such as dropping it. If the
throttle body is subjected to shock, damage
may result to the fragile motor magnets
within the throttle body.
Figure 6C1-3 – 70
Remove
1 Turn the ignition switch off.
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Engine Management – V6 – Service Operations Page 6C1-3–54
2 Loosen the air intake duct to throttle body assembly
retaining clamp (1).
3 Pull the air intake duct (2) away from the throttle body assembly.
NOTE
If difficulty is experienced in removing the air
intake duct from the throttle body, completely
remove the air intake duct assembly, refer to
2.16 Intake Air Duct Assembly.
Figure 6C1-3 – 71
4 Unclip the wiring harness from the retaining clip (1).
Do not use any mechanical device such as a
screwdriver to disengage the harness
connector (2) from the throttle body.
5 Disconnect the wiring harness connector by: NOTE
When sliding the connector lock, take care not to
disengage it from the connector.
• Sliding the connector lock (3) in the direction of
the arrow, then
• press the connector latch in the direction of the
arrow (4), and remove the connector from the
throttle body.
Figure 6C1-3 – 72
6 Remove the four bolts (1), attaching the throttle body (2) to the upper intake manifold (3).
7 Remove the throttle body and gasket (4).
Figure 6C1-3 – 73
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Engine Management – V6 – Service Operations Page 6C1-3–55
Inspect
The following throttle body inspection procedure may be carried out with the throttle body installed on the vehicle. Prior to
performing a throttle body on-vehicle inspection:
• Turn the ignition switch off.
• Disconnect the throttle body wiring harness connector. Refer to Remove in this Section.
• Remove the air intake duct, refer to 2.16 Intake Air Duct Assembly.
To avoid serious personal injury, never
attempt to rotate the throttle plate manually
whilst the throttle body harness connector is
connected to the throttle body.
1 Fully open the throttle plate by hand and inspect the throttle body bore and throttle plate for any deposits.
When cleaning / inspecting the throttle body:
• Do not subject the throttle body assembly
to an immersion cleaner or a strong
solvent. Damage to the throttle position
sensor and / or sealed throttle shaft
bearings will result.
• Never use a wire brush or scraper to clean
the throttle body. A wire brush or sharp
tool may damage the throttle body
components.
2 Use a clean shop towel and a spray type hydro-carbon cleaner to clean the throttle body bore and throttle plate. If necessary, use a parts cleaning brush to remove heavy deposits.
3 Inspect the throttle body for a binding throttle plate by fully opening and closing the throttle plate by hand. It should open and close smoothly.
4 Inspect the throttle body for a bent or damaged throttle plate, cracks, corrosion, or distortion in the throttle body housing.
NOTE
The throttle body contains no serviceable parts
and should not be disassembled. If the throttle
body is damaged it must be replaced as an
assembly.
5 If the throttle body is affected by any of the above conditions, it must be replaced.
6 If an on-vehicle throttle body inspection was performed, perform the following:
• Reinstall the air intake duct, refer to 2.16 Intake Air Duct Assembly.
• Reconnect the throttle body wiring harness connector, refer to Reinstall in this Section.
• Road test the vehicle and check for correct operation, taking particular note that no air leaks are evident.
Reinstall
Reinstallation of the throttle body assembly is the reverse of the removal procedure, noting the following:
1 Ensure the throttle body and upper intake manifold mating surfaces are clean and free of foreign material.
2 Install a new throttle body to upper intake manifold gasket.
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Engine Management – V6 – Service Operations Page 6C1-3–56
3 Reinstall the throttle body bolts and tighten to the correct torque specification.
Throttle body assembly attaching bolt
torque specification ...................................8.0 – 12.0 Nm
After reinstalling the wiring harness
connector, ensure the connector latch (1) and
connector lock (2) have fully engaged.
4 Reinstall the wiring harness connector to the throttle body, ensuring the connector latch and connector slide
have fully engaged.
5 Ensure the wiring harness is correctly routed and attached securely in the throttle body harness
retaining clip (3).
Figure 6C1-3 – 74
6 Road test the vehicle and check for correct operation, taking particular note that no air leaks are evident.
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Engine Management – V6 – Service Operations Page 6C1-3–57
3 Specifications
Accelerator Pedal Position Sensor 1
Type .....................................................Three wire potentiometer
Accelerator pedal at rest .................................. Less than 1.25 V
Accelerator pedal fully depressed .......................5.0 V maximum
Accelerator Pedal Position Sensor 2
Type .....................................................Three wire potentiometer
Accelerator pedal at rest .................................. Less than 1.25 V
Accelerator pedal fully depressed .......................5.0 V maximum
Camshaft Position (CMP) Sensor
Type ................................... Hall effect, interrupted ring triggered
Air gap ................................................................... 0.1 – 1.8 mm
Air gap adjustment ............................................... No adjustment
Crankshaft Position (CKP) Sensor
Type ....................................................... Inductive magnetic type
Coil resistance @ 20°C .......................................... 850 – 1040 Ω
Air gap ................................................................... 0.1 – 1.5 mm
Air gap adjustment ............................................... No adjustment
Engine Coolant Temperature Sensor
Type .......................................................... Negative temperature
................................................................... coefficient thermistor
Engine Coolant Temperature Vs Resistance
Temperature °C Resistance – Ohms ( Ω)
-40 40490 – 50136
-20 14096 – 16827
-10 8642 – 10152
0 5466 – 6326
20 2351 – 2649
25 1941 – 2173
40 1118 – 1231
60 573 – 618
80 313 – 332
100 182 – 191
120 109 – 116
140 68 – 74
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Engine Management – V6 – Service Operations Page 6C1-3–58
Engine Oil Level and Temperature Sensor
Level sensor type ....................................... Magnetic reed switch
Temperature sensor type .......................... Negative temperature
................................................................... coefficient thermistor
Engine Oil Temperature Vs Resistance
Temperature °C Resistance – Ohms ( Ω)
0 7570 – 8000
20 2351 – 2649
30 2225 – 2375
40 1118 – 1231
50 1050 – 1150
80 380 – 470
100 270 – 290
Evaporative Emission (EVAP) Canister Purge Valve
Type .............................................................................. Solenoid
Resistance @ 20°C...................................................... 24 – 28 Ω
Operating voltage................................................... 12.0 – 16.0 V
Engine Firing Order ..................................................................... 1, 2, 3, 4, 5, 6
Fuel Injector
Type .............................................................................. Solenoid
Fuel Injector Resistance @ 20°C ........................... 11.4 – 12.6 Ω
Heated Oxygen Sensor (HO2S) – Four wire
Type ...................................................... Four wire, planar sensor
Operating range (greater than 360°C) .................. 10 – 1000 mV
Closed loop operating range ................................. 300 – 600 mV
Heater resistance @ 20°C ....................................... 8.0 – 10.0 Ω
Heated Oxygen Sensor (HO2S) – Six W ire
Type ....................................... Six wire, wide band planar sensor
Heater resistance @ 20°C ....................................... 8.0 – 10.0 Ω
Intake Air Temperature (IAT) Sensor
Type .......................................................... Negative temperature
.................................................................. Coefficient thermistor
Intake Air Temperature Vs Resistance
Temperature °C Resistance – Ohms ( Ω)
-40 35140 – 43760
-20 12660 – 15120
-10 7943 – 9307
0 5119 – 5892
20 2290 – 2551
25 1900 –2100
40 1096 –1238
60 565 – 654
80 312 – 370
100 184 – 222
120 114 –141
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Engine Management – V6 – Service Operations Page 6C1-3–59
Intake Air Temperature Vs Resistance
Temperature °C Resistance – Ohms (Ω)
140 74 –93
Knock Sensor
Type ........................................................ Piezo ceramic element
Mass Air Flow Sensor
Type ......................................................Hot film air-mass sensor
Spark Plug
Type ....................................................................................J gap
Gap ........................................................................ 1.1 – 1.2 mm
Adjustment ........................................................... No adjustment
Throttle Position Sensor 1
Type .....................................................Three wire potentiometer
Closed throttle ................................................. Less than 1.25 V
Wide open throttle ...............................................5.0 V maximum
Throttle Position Sensor 2
Type .....................................................Three wire potentiometer
Closed throttle ................................................. Less than 1.25 V
Wide open throttle ...............................................5.0 V maximum
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Engine Management – V6 – Service Operations Page 6C1-3–60
4 Assembly Lubricants
Camshaft Position (CMP) Sensor O-ring ........................................... Engine Oil
Crankshaft Position (CKP) Sensor .................................................... Engine Oil
Evaporative Emission (EVAP) Canister Purge Valve
Quick Connect Fitting ........................................................................ Engine Oil
Fuel Feed Hose Quick Connect Fitting .............................................. Engine Oil
Fuel Injector Seals............................................................................. Engine Oil
Heated Oxygen Sensor (HO2S) – All .............................. Anti-seize Compound
Ignition Coil Boot .......................................................................Talcum Powder
Ignition Coil Sealing Rubber .............................................................. Engine Oil
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