2007 ISUZU KB P190 Workshop Repair Manual

Page 4625 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MANUAL TRANSMISSION     7B1-19 
 11. Apply molybdenum disulfide type grease to the
areas shown in the figure and install the shift fork. 
F07L100026
12. Pack the inside recess (A) and coat the back (B

Page 4626 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B1-20     MANUAL TRANSMISSION 
Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod, and 
Interlock Pin 
Disassembled View 
   
 
 
 
 
 
RTW 57BLF000201 
Legend  
(1)  Detent Spring P

Page 4627 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MANUAL TRANSMISSION     7B1-21 
Disassembly 
 1. Remove the detent spring plate and gasket, the 
detent spring and detent ball.  
Use a magnetic hand to remove the detent balls 
from the intermediate

Page 4628 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B1-22     MANUAL TRANSMISSION 
Inspection and Repair 
Make the necessary adjustments and part replacements 
if excessive wear or damage is discovered during
inspection. 
Shift Arm Thickness 
  • Us

Page 4629 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MANUAL TRANSMISSION     7B1-23 
Reassembly 
  1. Install the rev-5th shift arm and reverse inhibitor and 
the rev-5th shift rod.  
•   Apply oil to the reverse inhibitor inner surface. 
•   Instal

Page 4630 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B1-24     MANUAL TRANSMISSION 
Reverse Gear and 5th Gear 
Disassembled View 
 226R300027 
  
Legend  
(1)  Bearing Snap Ring  (11) Reverse Idler Gear Assembly 
(2)  Ball Bearing  (12) Idle Shaft Pin

Page 4631 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MANUAL TRANSMISSION     7B1-25 
(21)  5th Block Ring  (26) Reverse Gear 
(22)  Needle Bearing  (27) Needle Baring 
(23)  Mainshaft Nut  (28) Bearing Plate and Screw 
(24)  Rev-5th Synchronizer Assembl

Page 4632 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B1-26     MANUAL TRANSMISSION 
Disassembly 
  1. Use a pair of snap ring pliers to remove the bearing
snap ring. 
 2. Set the bearing remover 5-8840-2155-0 and the  puller 5-8840-2027-0 to the bearin