2007 ISUZU KB P190 Workshop Repair Manual

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Page 537 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-33
(7) Select the shim using the chart;

mm(in)
Pinion
marking
+10 +8 +6 +4 +2 0 -2 -4 -6 -8 -10 Dial indicator
reading (inches)
0.081 2

FRONT WHEEL DRIVE 4C1-33
(7) Select the shim using the chart;

mm(in)
Pinion
marking
+10 +8 +6 +4 +2 0 -2 -4 -6 -8 -10 Dial indicator
reading (inches)
0.081 2.18 (0.0858)0.082 2.18 (0.0858) 2.20 (0.0866)0.083 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882)0.084 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890)0.085 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898)0.086 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913)0.087 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921)0.088 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929)0.089 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937 )0.090 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953)0.091 2.18 (0.0858) 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961)0.092 2.20 (0.0866) 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969)0.093 2.24 (0.0882) 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976)0.094 2.26 (0.0890) 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992)0.095 2.28 (0.0898) 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000)0.096 2.32 (0.0913) 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008)0.097 2.34 (0.0921) 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.098 2.36 (0.0929) 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.099 2.38 (0.0937) 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0 2.42 (0.0953) 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.001 2.44 (0.0961) 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.002 2.46 (0.0969) 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.003 2.48 (0.0976) 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.004 2.52 (0.0992) 2.54 (0.1000) 2.56 (0.1008) 0.005 2.54 (0.1000) 2.56 (0.1008) 0.006 2.56 (0.1008)
Note :
When ordering shims, find the part number in the Parts Catalog by using the thickness of the shims listed
in the above table.

5. Inner Bearing
Place the shim on the drive pinion, with the chamfered side
turned towards the pinion head then install the inner bearing on
to the pinion using an installer and a press.
Installer : 9-8522-1165-0
Note:
Do not apply pressure to the roller cage.
Apply pressure only to the inner race.

6. Collapsible Spacer
Discard the used collapsible spacer and install a new one.

9. Oil Seal
Use oil seal installer to install a new oil seal that has been
soaked in rear axle lubricant.
Installer : 9-8522-1275-0
Note :
Take care not to use a rear differential oil seal instead of
the front differential oil seal.

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TO MODEL INDEX
ISUZU KB P190 2007

Page 538 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-34 FRONT WHEEL DRIVE

12. Flange Nut and Washer

(1) Apply lubricant to the pinion threads.
(2) Tighten the nut to the specified torque using the pinion flange holder.
Pinio

Page 539 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-35

(4) Adjust feeler gauge thickness from side to side until ring
gear backlash is in the specified range.
Backlash mm(in) 0.13 - 0.18 (0.005 - 0.007)
W ith zero

Page 540 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-36 FRONT WHEEL DRIVE

18. Bolt
Bolt Torque N⋅m (kgf ⋅m/lb ⋅ft)

98 (10.0/72)

Measure the amount of run-out of the ring gear at its rear face.
mm(in)
Standard Limit
0.02

Page 541 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-37

20. Differential Assembly
(1) Clean the faces of the front axle case and differential carrier.

Apply the recommended liquid gasket

Page 542 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-38 FRONT WHEEL DRIVE
FRONT HUB AND DISC
(4×2 Except High Ride Suspension Model)
Disassembly
Refer to SECTION 3E “W HEELS AND TIRES” for wheel removal procedure.

RTW 34CLF000801

Page 543 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-39
Important Operations
Before removal, jack up the front of vehicle and support frame
with jack stands.

2. Brake Caliper
(1) Remove the two bolts from the rear

Page 544 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-40 FRONT WHEEL DRIVE

(3) Clamp hub and disc assembly in vise using protective pads
and remove six (6) disc to hub retaining bolts.

(4) Place hub on a suitable work surfac

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