2007 ISUZU KB P190 Workshop Repair Manual

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Page 529 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-25 Inspection and Repair Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered during inspection. • Rin

Page 530 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-26 FRONT WHEEL DRIVE Play in Splines Between the Side Gear and the Axle Shaft mm(in) Standard Limit 0.07 - 0.36 (0.003 - 0.014) 0.25 (0.010) BACK TO CHAPTER INDEX TO MODEL INDEX

Page 531 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-27 Reassembly Minor Components Reassembly Steps 1. Differential cage 2. Thrust washer 3. Side gear ▲ 4. Pinion gear ▲ 5. Cross pin ▲ 6. Lock

Page 532 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-28 FRONT WHEEL DRIVE 5. Cross Pin (1) Be sure to install the cross pin so that it is in alignment with the lock pin hole in the differential cage. (2) Adjust the backlash betw

Page 533 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-29 Major Components RTW 54CLF000201 Reassembly Steps 1. Diff. carrier ▲ 2. Outer bearing outer race ▲ 3. Inner bearing outer race ▲ 4. Adjust shim

Page 534 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-30 FRONT WHEEL DRIVE Important Operations 2. Outer Bearing Outer Race Installer : 9-8522-1141-0 Grip : 5-8840-0007-0 3. Inner Bearing Outer Race Installer : 9-8522

Page 535 of 6020

ISUZU KB P190 2007 Workshop Repair Manual FRONT WHEEL DRIVE 4C1-31 Tighten the nut to the specified torque. N⋅m (kgf ⋅m/lb ⋅in) New bearing 2.3 (0.23/20) Used bearing 0.98 - 1.18 (0.10 – 0.12/9 – 10) (2)

Page 536 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 4C1-32 FRONT WHEEL DRIVE (5) After the ZERO setting is obtained, rotate the gaging arbor until the dial indicator rod does not touch the gaging plate. Record the number the dial indicator
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