2007 ISUZU KB P190 Workshop Repair Manual

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Page 1377 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-17

RTW 56ASH004401
Legend
1. Engine Hanger (Rear Side)

27.Hang wire on the engine hanger and hoist to lift up
the engine slightly.
28.Remove the eng

ENGINE MECHANICAL (4JK1/4JJ1) 6A-17

RTW 56ASH004401
Legend
1. Engine Hanger (Rear Side)

27.Hang wire on the engine hanger and hoist to lift up
the engine slightly.
28.Remove the engine mount.
• Remove the fastening bolts for the engine mount
on the engine side.
29.Remove the engine assembly.
• Hoist the engine slightly to provide space to
remove the catalytic converter.
Installation
Notice:
Be absolutely sure that each harness is reconnected to
its original position.
1. Install the engine assembly.
• Hang wire on the engine hanger and hoist to lift up
the engine.
• Operate a hoist slowly to move the engine to the
place where it is to be installed.
• Make the transmission side lower and operate a
hoist slowly, pulling it backward to the engine.
2. Install the engine mount.
Tightening torque: 48 N ⋅
⋅⋅
⋅
m (4.9kg ⋅
⋅⋅
⋅
m / 35 lb ft)
3. Remove the engine hanger.
4. Install the catalytic converter.
Tightening torque: 27 N ⋅
⋅⋅
⋅
m (2.8kg ⋅
⋅⋅
⋅
m /20 lb ft)
5. Install the front exhaust pipe. Tightening torque: 67 N ⋅
⋅⋅
⋅
m (6.8kg ⋅
⋅⋅
⋅
m / 49 lb ft)
6. Install the fuel hose on the feed and return sides.
7. Install the vacuum hose of brake master-vac.
8. Install the connector of the shift on the fly (4 ×4).
9. Install the harness of engine, battery and earth to the body side.
10.Install the power steering pump.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5kg ⋅
⋅⋅
⋅
m / 18 lb ft)
• Install the bracket of power steering oil hose.
11.Install the A/C compressor.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5kg ⋅
⋅⋅
⋅
m / 18 lb ft)
• Install the connector.
12.Install the A/C generator harness.
• Install the terminal B cable and the harness
connector to the generator.
13.Install the radiator.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5kg ⋅
⋅⋅
⋅
m / 18 lb ft)
14.Install the fan assembly. Tightening torque: 8 N ⋅
⋅⋅
⋅
m (0.8kg ⋅
⋅⋅
⋅
m / 69 lb in)
15.Install the drive belt.
Refer to removal procedure for drive belt in this manual.
16.Install the fan guide.
17.Install the breather hose and lower hose of the radiator.
18.Install the engine harness clip (1).

RTW 76ASH001401
19.Install the radiator upper hose.
20.Install the intake hose (turbocharger -intercooler) (Standard output).
• Install the harness connector.

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TO MODEL INDEX
ISUZU KB P190 2007

Page 1378 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-18 ENGINE MECHANICAL (4JK1/4JJ1)
21.Install the intake hose (intercooler - intake throttle)
(Standard output).

RTW 56ASH004001
22.Install the intercooler (High output).
• Install

Page 1379 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-19
Special Tools
ILLUSTRATION PART NO.
PART NAME

5-8840-2823-0
Engine hanger

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TO MODEL INDEX
ISUZU KB P190 2007

Page 1380 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-20 ENGINE MECHANICAL (4JK1/4JJ1)
Engine Mount
Components

RTW 56ALF001801
Legend 1. Nut
2. Bolt (L = 80 mm / 3.15 in)
3. Bolt (L = 30 mm / 1.18 in)
4. Bolt (L = 30 mm /

Page 1381 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-21
Removal
1. Remove the engine hood.
2. Remove the engine cover.
3. Set the hoist and the engine hanger of the special tool (special tool 5-8840-2823-0).
4.

Page 1382 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-22 ENGINE MECHANICAL (4JK1/4JJ1)
Torque Specifications

RTW 56ALF003801

Special Tools
ILLUSTRATION PART NO.
PART NAME

5-8840-2823-0
Engine hanger

BACK TO CHAPT

Page 1383 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-23
Cylinder Head Cover
Components

RTW 76ALF000101
Legend 1. Oil Filler Cap
2. Oil Filler Cap Gasket
3. Cylinder Head Cover
4. Bolt

Page 1384 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-24 ENGINE MECHANICAL (4JK1/4JJ1)
Removal
1. Remove the engine cover.
2. Remove the intake air duct (3) (Standard output).
3. Remove the harness bracket (6).

RTW 56ASH025001
Legend

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