2007 ISUZU KB P190 Workshop Repair Manual

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Page 1441 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-81 54. Remove the cylinder head assembly. • Loosen the cylinder head bolts in the order described in the drawing. • Remove the cylinder head gasket. Note:

Page 1442 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-82 ENGINE MECHANICAL (4JK1/4JJ1) 10. Remove the intake and exhaust valve. • Sort the removed valves according to cylinders by using tags others. LNW 21BSH016801 11. Remove the

Page 1443 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-83 Inspection Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. Cylinder Head Lower Fa

Page 1444 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-84 ENGINE MECHANICAL (4JK1/4JJ1) Manifold Fitting Face W arpage mm (in) Standard 0.05 (0.002) or less Limit 0.20 (0.008) Maximum Grinding Allowance 0.40 (0.016) RTW 5

Page 1445 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-85 011RY00023 Valve Thickness Measure the valve thickness. If the measured value is less than the specified limit, the valve and the valve guide must b

Page 1446 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-86 ENGINE MECHANICAL (4JK1/4JJ1) 014RY00027 Repair of the seat surface • Remove carbon from the surface of the valve insert seat. • Use a seat cutter to minimize the scra

Page 1447 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-87 Remove the valve seat insert • Arc-weld the entire inner diameter of the valve seat insert. • Cool the valve seat insert for two to three minutes. Contra

Page 1448 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-88 ENGINE MECHANICAL (4JK1/4JJ1) RTW 56ASH009101 Legend 1. Cylinder Head 2. Oil Seal Installer 2. Install the valve guide. • Hammer in the valve guide from the uppe r
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