2007 ISUZU KB P190 Workshop Repair Manual

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Page 1401 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-41
Turbocharger (High Output)
Components

RTW 76ALF000401
Legend 1. Turbocharger Assembly Gasket
2. Turbocharger Assembly
3. Turbocharger Heat P

Page 1402 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-42 ENGINE MECHANICAL (4JK1/4JJ1)
Removal
1. Drain the engine coolant.
2. Remove the engine cover.
3. Remove the intercooler. • Disconnect the BARO sensor harness
connector (2).
• R

Page 1403 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-43
Inspection
Wheel shaft axial play
Use a dial gauge to measure the wheel axle shaft pla
y
when a force of 12 N (1.2kg / 2.6 lb) is alternately
applied to both s

Page 1404 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-44 ENGINE MECHANICAL (4JK1/4JJ1)
3. Place a vernier caliper on the end of the control
rod of actuator. Release the vacuum pressure and
check the control rod moves. Measure the length
of the con

6A-44 ENGINE MECHANICAL (4JK1/4JJ1)
3. Place a vernier caliper on the end of the control
rod of actuator. Release the vacuum pressure and
check the control rod moves. Measure the length
of the control rod moving.

Standard length mm (in)
12 (0.48)

Installation
1. Install the gasket and the turbocharger to the
exhaust manifold. Temporarily tighten nuts.
2. Install the oil feed and return pipe and temporaril
y
tighten.
3. Tighten the turbocharger nuts to the specified torque.
Tightening torque: 27 N ⋅
⋅⋅
⋅
m (2.8 kg ⋅
⋅⋅
⋅
m / 20 lb ft)
4. Tighten the oil feed and return pipe bolts and nuts to the specified torque.
Tightening torque (Turbocharger side): 10 N ⋅
⋅⋅
⋅
m (1.0 kg ⋅
⋅⋅
⋅
m / 87 lb in)
Tightening torque (Crank case side): 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
5. Install the water feed and return pipe to the turbocharger.
Tightening torque: 25 N ⋅
⋅⋅
⋅
m (2.5 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
6. Install the heat protector to the turbocharger. Tightening torque: 10 N ⋅
⋅⋅
⋅
m (1.0 kg ⋅
⋅⋅
⋅
m / 18 lb ft)
7. Install the turbocharger bracket.
8. Install the catalyst converter.
Tighten the nuts to the specified torque.
Tightening torque: 27 N ⋅
⋅⋅
⋅
m (2.8 kg ⋅
⋅⋅
⋅
m / 20 lb ft)
9. Install the mud cover of front RH fender skirt (4 ×4
only).
10. Install the front exhaust pipe.
Tighten the nuts to the specified torque.
Tightening torque
Exhaust Manifold Side: 67 N⋅
⋅⋅
⋅m (6.8 kg⋅
⋅⋅
⋅m / 49 lb ft)
Exhaust Pipe Side: 43 N
⋅
⋅⋅
⋅
m (4.4 kg ⋅
⋅⋅
⋅
m / 32lb ft)
11. Install the intercooler. • Install the intercooler.
• Install the two intake hoses.
• Connect the BARO sensor harness connector.
12. Install the intake duct between the turbocharge
r
and the air cleaner.
Tightening torque: 6 N ⋅
⋅⋅
⋅
m (0.6 kg ⋅
⋅⋅
⋅
m / 52 lb in)
13.Replenish the coolant.

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ISUZU KB P190 2007

Page 1405 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-45
Torque Specifications

RTW 76ALF000501

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1406 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-46 ENGINE MECHANICAL (4JK1/4JJ1)
Exhaust Manifold (High Output)
Components

RTW 76FMF000101
Legend
1. EGR Cooler
2. EGR Cooler Gasket
3. EGR Cooler Gasket 5. Heat Protec

Page 1407 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ENGINE MECHANICAL (4JK1/4JJ1) 6A-47
Removal
1. Drain the engine coolant.
2. Remove the turbocharger. • Refer to “Turbocharger”.
3. Remove the EGR cooler heat protector.
4. Disconnec

Page 1408 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6A-48 ENGINE MECHANICAL (4JK1/4JJ1)
2. Install the EGR cooler.
• Install the gaskets.
• Install the EGR cooler.
• Temporary tightening order.
1 →2→ 3→ 4→ 5→ 6
• Full

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