2007 ISUZU KB P190 Workshop Repair Manual

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Page 4601 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-37

There are six thrust washer sizes available.

Thrust W asher Availability mm(in)
7.8 (0.307) 7.9 (0.311) 8.0 (0.315)
8.1 (0.319) 8.2 (0.323) 8.3 (0.327)
4) Position the t

Page 4602 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-38 MSG MODEL
DETENT AND SHIFT ARM ASSEMBLY

Reassembly Steps
1. Intermediate plate and gear assembly
2. 1st-2nd shift arm
3. 3rd-4th shift arm
4. Interlock pin
5. 3rd-

Page 4603 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-39

3rd & 4th
shift arm
1st & 2nd
shift arm Reverse & 5th shift arm
Important Operations
2. 1st-2nd Shift Arm
3. 3rd-4th Shift Arm
7. Rev.-5th Shift Arm
1) Hold a roun

Page 4604 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-40 MSG MODEL
MAJOR COMPONENTS

RTW 47BLF000401

Reassembly steps
1. Intermediate plate with gear assembly
2. Rear cover with oil seal
3. Transmission case

Page 4605 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MSG MODEL 7B-41

RTW 47BSH000201
Important Operations
2. Rear Cover with Oil Seal
1)
Align the pins at the lower side of the rear cover with the
holes in the lower side of the intermediate

Page 4606 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B-42 MSG MODEL
SPECIAL SERVICE TOOL
ILLUSTRATION PART NO. PART NAME

9-8529-2201-0
Spring pin remover
5-8840-0013-0
(J-22888) Gear remover
5-8840-2001-0
(J-29768) Holding fixture

Page 4607 of 6020

ISUZU KB P190 2007 Workshop Repair Manual MANUAL TRANSMISSION 7B1-1
SECTION 7B1
MANUAL TRANSMISSION
(MUA)
TABLE OF CONTENTS
PAGE
MUA5G/5H/5S (4 ×
××
×
2)
Service Precaution ..................................................

MANUAL TRANSMISSION 7B1-1
SECTION 7B1
MANUAL TRANSMISSION
(MUA)
TABLE OF CONTENTS
PAGE
MUA5G/5H/5S (4 ×
××
×
2)
Service Precaution ......................................................................................................... 7B 1 – 3
General Description ........................................................................................................ 7B 1 – 4
Rear Oil Seal ................................................................................................................. .. 7B1 – 5
Transmission (4 ×
××
×
2) ......................................................................................................... 7B1 – 7
Disassembled View..................................................................................................... 7B1 – 7
Removal ....................................................................................................................... 7B1 – 8
Installation ................................................................................................................... 7B1 –11
Transmission Case .......................................................................................................... 7B1 –16
Major Component........................................................................................................ 7B1 –16
Disassembly ................................................................................................................ 7B1 –17
Reassembly ................................................................................................................. 7B1 –17
Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod,
and Interlock Pin ........................................................................................................... 7B1 –20
Disassembled View..................................................................................................... 7B1 –20
Disassembly ................................................................................................................ 7B1 –21
Inspection and Repair................................................................................................. 7B1 –22
Reassembly ................................................................................................................. 7B1 –23
Reverse Gear and 5th Gear ............................................................................................ 7B1 –24 Disassembled View..................................................................................................... 7B1 –24
Disassembly ................................................................................................................ 7B1 –26
Inspection and Repair................................................................................................. 7B1 –28
Reassembly ................................................................................................................. 7B1 –28
Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft ......................................... 7B1 –34 Disassembled View..................................................................................................... 7B1 –34
Disassembly ................................................................................................................ 7B1 –36
Inspection and Repair................................................................................................. 7B1 –38
Reassembly ................................................................................................................. 7B1 –41
Main Data and Specifications ......................................................................................... 7B1 –47

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ISUZU KB P190 2007

Page 4608 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7B1-2 MANUAL TRANSMISSION
Troubleshooting .............................................................................................................. 7 B1 –51
Special Tools (4 ×
××
×

7B1-2 MANUAL TRANSMISSION
Troubleshooting .............................................................................................................. 7 B1 –51
Special Tools (4 ×
××
×
2) .......................................................................................................... 7B1 –58

MUA5G/5H/5S (4×
××
×
4)
Service Precaution ......................................................................................................... 7B 1 –59
General Description ........................................................................................................ 7B 1 –60
Transmission (4 ×
××
×
4) ......................................................................................................... 7B1 –61
Disassembled View..................................................................................................... 7B1 –61
Removal ....................................................................................................................... 7B1 –62
Installation ................................................................................................................... 7B1 –66
Transmission Case .......................................................................................................... 7B1 –71
Major Component........................................................................................................ 7B1 –71
Disassembly ................................................................................................................ 7B1 –72
Reassembly ................................................................................................................. 7B1 –72
Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod,
and Interlock Pin ........................................................................................................... 7B1 –75
Disassembled View..................................................................................................... 7B1 –75
Disassembly ................................................................................................................ 7B1 –76
Inspection and Repair................................................................................................. 7B1 –77
Reassembly ................................................................................................................. 7B1 –78
Reverse Gear and 5th Gear ............................................................................................ 7B1 –79 Disassembled View..................................................................................................... 7B1 –79
Disassembly ................................................................................................................ 7B1 –80
Inspection and Repair................................................................................................. 7B1 –82
Reassembly ................................................................................................................. 7B1 –82
Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft ......................................... 7B1 –88 Disassembled View..................................................................................................... 7B1 –88
Disassembly ................................................................................................................ 7B1 –90
Inspection and Repair................................................................................................. 7B1 –92
Reassembly ................................................................................................................. 7B1 –95
Main Data and Specifications ...................................................................................... 7B1 – 101
Troubleshooting ........................................................................................................... 7B1 – 105
Special Tools (4 ×
××
×
4) ....................................................................................................... 7B1 – 112

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ISUZU KB P190 2007

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