2007 ISUZU KB P190 Workshop Repair Manual

differential hood open height adjustment oil temperature bulb gas type

Page 1161 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Control System (4JH1) 6E-127
DTC P0251 (Symptom Code 9, A, B, C) (Flash Code 53)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and tim

Engine Control System (4JH1) 6E-127
DTC P0251 (Symptom Code 9, A, B, C) (Flash Code 53)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The fuel injection solenoid valve is installed to the fuel
injection pump rear side. The fuel injection event is
determined by this solenoid ON/OFF command. The
fuel injection solenoid valve cuts the fuel when the
engine shutoff (ESO) solenoid valve is commanded
shutoff from the PCU. (The fuel injection solenoid valve
and engine shutoff (ESO) solenoid valve is same part. It
calls ESO solenoid valve when fuel is shutoff.) W hen
the ignition switch is turned OFF or commanded from
fail-safe action, the ESO solenoid valve is commanded
shutoff to stop the engine running.
Condition for Running the DTC
• The ignition switch is ON.

Condition for Setting the DTC
• The PCU detects internal fuel injection pump
control maps are not programmed during self-test.
(Symptom Code 9)
• The PCU detects internal EEPROM or A/D
converter is failed during self-test. (Symptom Code
A)

• The PCU detects that the fuel injection solenoid
valve drive circuit is failed during self-test.
(Symptom Code B)
• The PCU detects that the fuel injection solenoid
valve drive circuit voltage level is abnormal during
self-test. (Symptom Code D)
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM cuts fuel injection. (Symptom Code 9)
• The ECM limits fuel injection quantity. (Symptom
Code A)
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• Fuel injection solenoid valve is internal to the fuel
injection pump assembly.
• PCU is part of the fuel injection pump assembly.

DTC P0251 (Symptom Code 9, A, B, D) (Flash Code
53)

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 3 Go to Step 4
3 Important: The fuel injection pump must be timed to
the engine.
Replace the fuel injection pump. Refer to Fuel
Injection Pump Replacement in engine mechanical
section.
Did you complete the replacement? 

Go to Step 4 

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1162 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6E-128 Engine Control System (4JH1)
Step Action Value(s) Yes No
4 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF

Page 1163 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Control System (4JH1) 6E-129
DTC P0251 (Symptom Code E) (Flash Code 53)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using

Engine Control System (4JH1) 6E-129
DTC P0251 (Symptom Code E) (Flash Code 53)
Circuit Description
The engine control module (ECM) calculates the
desired fuel injection quantity and timing using data sent
from various sensors. These desired data are sent to
the fuel injection pump control unit (PCU) via a
controller area network (CAN) communication bus. The
PCU also receives signals from the internal inputs:
pump camshaft position (CMP) sensor that is located
inside the fuel injection pump to determine the cam ring
rotation angle and the fuel injection pump speed. The
fuel temperature (FT) sensor is internal the PCU. These
values are used to compare the desired values sent
from the ECM then PCU determines the injection time
r
piston position and fuel injection quantity, and actuates
timing control valve (TCV) & fuel injection solenoid
valve based on control maps in the PCU.
The ECM monitors CAN operational status by expecting
a constant flow of messages from the PCU. If the ECM
detects that the communication message from the PCU
is not received, this DTC will set.
Condition for Running the DTC
The ignition switch is ON.
Condition for Setting the DTC
• The ECM detects communication message from
the PCU is not received for longer than 1 second.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM cuts fuel injection.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Notice:
• PCU is part of the fuel injection pump assembly.

DTC P0251 (Symptom Code E) (Flash Code 53)

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine. If the engine does not start, crank over the engine.
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Is DTC P1650 (Symptom Code A or B) or P1651
(Symptom Code A or B) set? 

Go to Applicable DTC Go to Step 3
3 1. Turn ON the ignition, with the engine OFF. 2. Monitor the DTC Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 4 Go to Step 5
4 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement? 

Go to Step 5 
5 1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 2 Go to Step 6
6 Observe the DTC Information with the scan tool. Are there any DTCs that you have not diagnosed?  Go to Diagnostic
Trouble Code (DTC) List System OK

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1164 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6E-130 Engine Control System (4JH1)
DTC P0335 (Symptom Code B, D) (Flash Code 43)
Circuit Description
The crankshaft position (CKP) sensor is located on top
of the flywheel housing. There are 4

6E-130 Engine Control System (4JH1)
DTC P0335 (Symptom Code B, D) (Flash Code 43)
Circuit Description
The crankshaft position (CKP) sensor is located on top
of the flywheel housing. There are 4 slits spaced 90 °
on the flywheel circumference. The CKP sensor is a
magnetic coil type sensor, which generates an AC
signal voltage based on the crankshaft rotational speed.
The engine control module (ECM) monitors both the
CKP sensor and injection pump camshaft position
(CMP) sensor signals to ensure they correlate with each
other.
If the ECM receives extra or missing CKP sensor signal
pulses, this DTC will set. (Symptom Code B)
If the ECM receives a certain amount of injection pump
CMP sensor signal pulses without a CKP sensor signal,
this DTC will set. (Symptom Code D)
Condition for Running the DTC
Symptom Code B • The ignition switch is ON.
• The engine speed is higher than 665 RPM
Symptom Code D • DTC P0335 (Symptom Code B) is not set.
• The ignition switch is ON.
• The fuel injection pump CMP sensor signal is
generated.
• The controller area network (CAN) communication
between the ECM and PCU is normal.
Condition for Setting the DTC
Symptom Code B • The ECM detects extra or missing CKP senso
r
signals while engine is running.
Symptom Code D
• The ECM detects that the CKP sensor signals are
not generated when doubled fuel injection pump
rotation speed is higher than 50 RPM.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
The ECM uses an engine speed substitution o
f
doubled fuel injection pump speed for engine
control.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
• Ensure the sensor is tight and the flywheel
circumference is not damaged.

DTC P0335 (Symptom Code B, D) (Flash Code 43)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Start the engine (Note a slight start delay may be noticed).
4. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does the DTC fail this ignition? 

Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition. 2. Disconnect the crankshaft position sensor (CKP) harness connector.
3. Connect a DMM across the CKP sensor terminals (pins 1 and 2 of E-9 connector).
4. Measure the resistance across the CKP sensor.
Is the CKP sensor resistance within the specified
value? 870 – 930
Ω
Go to Step 4 Go to Step 20

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1165 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Control System (4JH1) 6E-131
Step Action Value(s) Yes No
4 1. Connect a DMM across the CKP sensor
terminals (measure the sensor output voltage).
2. Place the DMM on the AC volt scale.

Engine Control System (4JH1) 6E-131
Step Action Value(s) Yes No
4 1. Connect a DMM across the CKP sensor
terminals (measure the sensor output voltage).
2. Place the DMM on the AC volt scale.
3. Start the engine.
4. Monitor the DMM while accelerating the engine between idle and W .O.T. (accelerator pedal full
travel).
Does the DMM indicate an AC voltage increase in
accordance with an engine speed increase (the
range of approximately 1.4 volts is indicated from
approximately 0.7 volts)? 

Go to Step 5 Go to Step 19
5 1. Turn ON the ignition, with the engine OFF. 2. Connect a test lamp between the low reference circuit of the CKP sensor harness (pin 1 of E-9
connector) and a known good ground.
Does the test lamp illuminate? 

Go to Step 11 Go to Step 6
6 1. Keep the ignition switch ON, with the engine OFF.
2. Connect a test lamp between the low reference circuit of the CKP sensor harness (pin 1 of E-9
connector) and battery voltage.
Does the test lamp illuminate? 

Go to Step 7 Go to Step 12
7 1. Keep the ignition switch ON, with the engine OFF.
2. Connect a test lamp between the shield ground circuit of the CKP sensor harness (pin 3 of E-9
connector) and a known good ground.
Does the test lamp illuminate? 

Go to Step 13 Go to Step 8
8 1. Keep the ignition switch ON, with the engine OFF.
2. Connect a test lamp between the shield ground circuit of the CKP sensor harness (pin 1 of E-9
connector) and battery voltage.
Does the test lamp illuminate? 

Go to Step 9 Go to Step 14
9 1. Keep the ignition switch ON, with the engine OFF.
2. Connect a test lamp between the signal circuit of the CKP sensor harness (pin 2 of E-9 connector)
and battery voltage.
Does the test lamp illuminate? 

Go to Step 15 Go to Step 10
10 1. Keep the ignition switch ON, with the engine OFF.
2. Connect a DMM between the signal circuit of the CKP sensor harness (pin 2 of E-9 connector) and
a known good ground.
Is the DMM voltage more than the specified value? 1 volt
Go to Step 16 Go to Step 17
11 Important: The ECM may be damaged if the sensor
low reference circuit is shorted to a voltage source.
1. Test the low reference circuit of the CKP sensor between the engine control module (ECM) (pin
98 of C-57 connector) and the CKP sensor (pin 1
of E-9 connector) for a short to battery or ignition
voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 21

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1166 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6E-132 Engine Control System (4JH1)
Step Action Value(s) Yes No
12 1. Test the low reference circuit of the CKP sensor
between the ECM (pin 98 of C-57 connector) and
the CKP sensor (pin 1 of

6E-132 Engine Control System (4JH1)
Step Action Value(s) Yes No
12 1. Test the low reference circuit of the CKP sensor
between the ECM (pin 98 of C-57 connector) and
the CKP sensor (pin 1 of E-9 connector) for an
open circuit or high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 18
13 Important: The ECM may be damaged if the sensor
shield ground circuit is shorted to a voltage source.
1. Test the shield ground circuit of the CKP sensor between the ECM (pin 101 of C-57 connector)
and the CKP sensor (pin 3 of E-9 connector) for
a short to battery or ignition voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 21
14 1. Test the shield ground circuit of the CKP sensor between the ECM (pin 101 of C-57 connector)
and the CKP sensor (pin 3 of E-9 connector) for
an open circuit or high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 18
15 1. Test the signal circuit of the CKP sensor between the ECM (pin 90 of C-57 connector) and the CKP
sensor (pin 2 of E-9 connector) for the following
conditions: • A short to ground
• A short to the low reference circuit
• A short to the shield ground
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 21
16 Important: The CKP sensor may be damaged if the
sensor signal circuit is shorted to a voltage source.
1. Test the signal circuit of the CKP sensor between the ECM (pin 90 of C-57 connector) and the CKP
sensor (pin 2 of E-9 connector) for the following
conditions:
• A short to battery or ignition voltage
• A short to any 5 volts reference
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 21
17 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the CKP
sensor (pins 1, 2 and 3 of E-9 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 20
18 1. Turn OFF the ignition. 2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for poor connections on the CKP sensor circuits at the
harness connector of the ECM (pins 90, 98 and
101 of C-57 connector).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 22 Go to Step 21

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Page 1167 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Control System (4JH1) 6E-133
Step Action Value(s) Yes No
19 1. Inspect the CKP sensor for tightness.
2. Retest if the sensor was loose.
3. Remove the CKP sensor and check for damage,

Page 1168 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 6E-134 Engine Control System (4JH1)
DTC P0335 (Symptom Code E) (Flash Code 43)
Circuit Description
The crankshaft position (CKP) sensor is located on top
of the flywheel housing. The engine cont

6E-134 Engine Control System (4JH1)
DTC P0335 (Symptom Code E) (Flash Code 43)
Circuit Description
The crankshaft position (CKP) sensor is located on top
of the flywheel housing. The engine control module
(ECM) calculates the engine speed and exact position
of the crankshaft based on the signal from the CKP
sensor. If the ECM detects an engine overrun condition,
this DTC will set.
Condition for Running the DTC
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects that the engine speed is highe
r
than 5700 RPM for 0.2 seconds.
Action Taken When the DTC Sets
• The ECM illuminates the malfunction indicato
r
lamp (MIL) when the diagnostic runs and fails.
• The ECM cuts fuel injection.
Condition for Clearing the MIL/DTC
• The ECM turns OFF the MIL when the diagnostic
runs and does not fail.
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• Ensure the sensor is tight and the flywheel
circumference is not damaged.
Notice:
• This DTC is caused by an engine over speed
condition, which was most likely caused by drive
r
error (i.e. downshifting a manual transmission on a
steep grade). Ensure there are no signs of engine
damage. Excessive engine over speed ma
y
damage internal engine components.

DTC P0335 (Symptom Code E) (Flash Code 43)

Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls? 
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Start the engine.
3. Observe the Engine Speed parameter with the scan tool.
4. Accelerate the engine between idle and W .O.T. (accelerator pedal full travel) many times while
observing the scan tool.
Does the Engine Speed parameter ever exceed the
specified value? 5000 RPM
Go to Step 4 Go to Step 3
3 Ask the driver if overrun is caused by gear slip-out, shift error, down-slope diving, etc. If engine overrun
has experienced, the engine must be inspected and
repaired as necessary.
Did you complete the action? 

Go to Step 7 
4 1. Remove the crankshaft position (CKP) sensor.
Refer to CKP Sensor replacement in this section.
2. Visually inspect the CKP sensor for the following conditions: • For physical damage
• For being loose
• For improper installation
Did you find and correct the condition? 

Go to Step 7 Go to Step 5
5 Visually inspect the flywheel circumference for damage.
Did you find and correct the condition? 

Go to Step 7 Go to Step 6
6 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement? 

Go to Step 7 

BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007

Load next 8 pages

Page: < prev 1-10 ... 1129-1136 1137-1144 1145-1152 1153-1160 1161-1168 1169-1176 1177-1184 1185-1192 1193-1200 ... 6024 next >

brake light center console battery location change key battery run flat change wheel