2007 ISUZU KB P190 Workshop Repair Manual

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Page 4129 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A3-44 ON-VEHICLE SERVICE (AW30–40LE)
Installation
1. Attach the transmission assembly to the engine.
• Slowly raise transmission jack until front of the
transmission assembly is aligned wit

Page 4130 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ON-VEHICLE SERVICE (AW30–40LE) 7A3-45
3. Remove a engine jack.
4. Remove a transmission jack.
5. Connect the two fuel pipe clips (1) on the transmission crossmember left side.

RTW 77

Page 4131 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A3-46 ON-VEHICLE SERVICE (AW30–40LE)
14.Connect the transmission harness connector (2)
and two clips (1).

2
1
1

RTW 77ASH001401
15.Connect the shift cable (1) to the transmission
s

Page 4132 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ON-VEHICLE SERVICE (AW30–40LE) 7A3-47

RTW 77ASH002201

RTW 77ASH002301

19.Install the transfer assembly.(4 ×4 only)
•
Apply a thin coat of molybdenum disulfide
grease to

Page 4133 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A3-48 ON-VEHICLE SERVICE (AW30–40LE)
22.Connect the 2W D-4W D switch connector (1),
neutral switch connector (2), actuator connecto
r
(3) and speed sensor connector (4).

RTW 77ASH001

Page 4134 of 6020

ISUZU KB P190 2007 Workshop Repair Manual ON-VEHICLE SERVICE (AW30–40LE) 7A3-49
Major Components
Disassembly, inspection and reassembly of each
component group is indicated in the following chapter.
Before reassembly, make sure, again,

Page 4135 of 6020

ISUZU KB P190 2007 Workshop Repair Manual 7A3-50 ON-VEHICLE SERVICE (AW30–40LE)

mm (in)
Mark Front Race Diameter Inside/Outside Thrust Bearing Diameter
Inside/Outside Rear Race Diameter
Inside/Outside
1 28.6 (1.13) / 46.5 (1.83

Page 4136 of 6020

ISUZU KB P190 2007 Workshop Repair Manual UNIT REPAIR (AW30–40LE) 7A4–1
SECTION 7A4
TABLE OF CONTENTS
UNIT REPAIR (AW30–40LE)
Major Components (1) ................................... 7A4–2Major Components (1) and Associatedparts .....

UNIT REPAIR (AW30–40LE) 7A4–1
SECTION 7A4
TABLE OF CONTENTS
UNIT REPAIR (AW30–40LE)
Major Components (1) ................................... 7A4–2Major Components (1) and Associatedparts ........................................................... 7A4–2
Disassembly steps ...................................... 7A4–2
Components (1) ............................................. 7A4–4 Reassembly ................................................ 7A4–4
Major Components (2) ................................... 7A4–6 Major Componets (2) and Associated Parts ........................................................... 7A4–6
Disassembly ............................................... 7A4–7
Reassembly ................................................ 7A4–10
Major Components (3) ................................... 7A4–15 Major Components (3) and AssociatedParts ........................................................... 7A4–15
Disassembly ............................................... 7A4–16
Reassembly ................................................ 7A4–24
Diaassembly, Inspection and Reassembly of minor Components ................................. 7A4–36
Oil Pump ........................................................ 7A4–37 Disassembly View ...................................... 7A4–37
Disassembly ............................................... 7A4–37
Inspection and Repair ................................. 7A4–38
Reassembly ................................................ 7A4–40
OD Planetary Gear and OD Direct Clutch Assembly (C–0).......................................... 7A4–42
Disassembled View .................................... 7A4–42
Disassembly ............................................... 7A4–43
Inspection and Repair ................................. 7A4–46
Reassembly ................................................ 7A4–47
OD Support Assembly ................................... 7A4–52 Disassembled View .................................... 7A4–52
Disassembly ............................................... 7A4–52
Inspection and Repair ................................. 7A4–53
Reassembly ................................................ 7A4–54
Direct Clutch Assembly (C-2) ........................ 7A4–57 Disassembled View .................................... 7A4–57
Disassembly ............................................... 7A4–58
Inspection and Repair ................................. 7A4–59
Reassembly ................................................ 7A4–60
Forward Clutch Asseembly (C-1)................... 7A4–63 Disassembled View .................................... 7A4–63
Disassembly ............................................... 7A4–64
Inspection and Repair ................................. 7A4–65 Reassembly ................................................ 7A4–66
Front Planetary Gear ..................................... 7A4–70 Disassembled View .................................... 7A4–70
Disassembly ............................................... 7A4–70
Inspection and Repair ................................. 7A4–70
Reassembly ................................................ 7A4–71
Planetary Sun Gear and No.1 One-Way Clutch ......................................................... 7A4–72
Disassembled View .................................... 7A4–72
Disassembly ............................................... 7A4–73
Inspection and Repair ................................. 7A4–73
Reassembly ................................................ 7A4–74
Second Brake Assembly (B–2) ...................... 7A4–76 Disassembled View .................................... 7A4–76
Disassembly ............................................... 7A4–76
Inspection and Repair ................................. 7A4–77
Reassembly ................................................ 7A4–77
Rear Planetary Gear Assembly and Output Shaft ........................................................... 7A4–80
Disassembled View .................................... 7A4–80
Disassembly ............................................... 7A4–81
Reassembly ................................................ 7A4–83
First and Reverse Brake (B–3) ...................... 7A4–86 Disassembled View .................................... 7A4–86
Disassembly ............................................... 7A4–87
Reassembly ................................................ 7A4–88
Transmission Case ........................................ 7A4–91 Disassembled View .................................... 7A4–91
Disassembly ............................................... 7A4–91
Reassembly ................................................ 7A4–92
Torque Converter........................................... 7A4–94 Inspection and Repair ................................. 7A4–94
Adapter Housing (4 × 4)................................. 7A4–95
Disassembled View .................................... 7A4–95
Disassembly ............................................... 7A4–95
Reassembly ................................................ 7A4–95
Extension Housing (4 × 2) ............................. 7A4–96
Disassembled View .................................... 7A4–96
Disassembly ............................................... 7A4–96
Reassembly ................................................ 7A4–97
Main Data and Specifications ........................ 7A4–98
Special Tools ................................................. 7A4–102

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ISUZU KB P190 2007

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