2007 ISUZU KB P190 Workshop Repair Manual

Page 3209 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 7 
 
Fuel Flow 
Fuel (A) is drawn into the modular fuel pump and sender  
assembly reservoir from the fuel tank, through the primary  
umbrella valve (5) and into the fu

Page 3210 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 8 
 
3 System Checks 
3.1  Fuel Pump Flow Test 
If a reduction of the fuel supply is suspected, perform the following checks.  
1  Ensure there is sufficient fuel in the

Page 3211 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 9 
 
 
A small amount of fuel may be released when  
connecting the fuel pressure gauge to the fuel  
pressure test point. Cover the fittings with a  
shop towel to abso

Page 3212 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 10 
 
 
After relieving the fuel system pressure, a  
small amount of fuel may be released when  
servicing the fuel lines or connections. Cover  
the fittings with a sh

Page 3213 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 11 
 
 
Figure 6C –  6 
5  Replace any faulty components and repeat step 2 to step 5 inclusive.  
6  Replace all engine components removed to perform the fuel leak tes

Page 3214 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 12 
 
 
A small amount of fuel may be released when  
pressing on the Schrader valve. Cover the  
fitting with a shop towel to absorb any fuel  
spillage before removing

Page 3215 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 13 
 
4 Service Operations 
4.1  Fuel Lines And Quick Connect Fittings 
Description 
The fuel line connector fittings contain the following  
components:  
1 O-rings  
2

Page 3216 of 6020

ISUZU KB P190 2007  Workshop Repair Manual Fuel System – V6 Page 6C – 14 
 
Removal 
1  Depressurize the fuel system, refer to 3.4  Fuel 
System Depressurisation. 
2  Use compressed air to remove any dirt around the fuel  line quick connec