2007 ISUZU KB P190 Workshop Repair Manual

Page 4545 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-68  UNIT REPAIR (JR405E) 
6. Bearing 
   Outside diameter   
Bearing   –  53 mm (2.087 in)    
06BRG07 
  
 
  
 
  
7.  Bearing and bearing race  
   Outside diameter   
Bearing   –  78 mm (3

Page 4546 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-69 
  AUTOMATIC TRANSMISSION  
REASSEMBLY 
Assembly cautions 
•   Use your bare hands or vinyl gloves to reassemble the
transmission. Do not use ordinary work gloves (loose

Page 4547 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-70  UNIT REPAIR (JR405E) 
Power train 
 01HUB-H04 
Legend 
 1. O-ring  
  2. Input shaft 
 3. Bearing 
  4. Reverse and high clutch assembly 
 5. Bearing 
  6. High clutch hub 
  7. Bearing race

Page 4548 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-71 
 
03ASSY013 
  
  3.  Carrier and low clutch assembly 
Install the carrier and low clutch assembly to the 
transmission case. 
NOTE:  
Do not allow the low clutch drum en

Page 4549 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-72  UNIT REPAIR (JR405E) 
 
08ASSY018 
  
   
 
  
 
 
RTW 47ASH000401 
  
   
 
09U-SPG2 
 
  6.  2 – 4 brake spring 
Install the three 2-4 brake springs to the transmission case.
  
 
 
 
 
24

Page 4550 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-73 
 
10ASSY019 
  
  7.  Return spring and 2 – 4 brake retainer 
•  Align the transmission case groove and the 2-4 brake 
retainer projection. 
•   Install the return

Page 4551 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7A4-74  UNIT REPAIR (JR405E) 
 
192-4B22 
  
  •
  Force compressed air (390 kPa/4.0 kgf/cm2/57 psi) 
through the transmission case oil passage to 2-4 brake  
operation. 
If the 2-4 brake does not o

Page 4552 of 6020

ISUZU KB P190 2007  Workshop Repair Manual UNIT REPAIR (JR405E)  7A4-75 
 
24ASSY047 
  
  •
  Install the high clutch hub and the bearing race to the
transmission case. 
 
 
25R&H42 
 
  11.Clutch pack (reverse and high clutch assembly)