2007 ISUZU KB P190 Workshop Repair Manual

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Page 2729 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–250 13 Install the insert (2) into the tapped hole by hand only. Figure 6A1 – 477 CAUTION If the insert will not thread down until the flange contacts

Page 2730 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–251 17 Inspect the insert for correct installation into the tapped hole. A correctly installed insert (1) will be either flush or slightly below flush with t

Page 2731 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–252 NOTE • Ensure the fixture plate is installed during the machining and installation processes of the insert. • The use of a cutting type fluid suc

Page 2732 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–253 6 Drill the crankshaft main bolt hole until the mark (1) on the drill aligns with the top of the drill bushing (2). NOTE During the drilling process, re

Page 2733 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–254 9 In order to tap the new threads for the insert to the correct depth, rotate the tap into the crankshaft main cap bolt hole until the mark (1) on the ta

Page 2734 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–255 NOTE All swarf must be removed from the tapped hole prior to insert installation. Safety glasses must be worn when using compressed air. 12 Using

Page 2735 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–256 15 Apply thread lock sealant (1) such as Loctite 277® or equivalent to the insert OD threads (2). Figure 6A1 – 494 16 Install the insert and installa

Page 2736 of 6020

ISUZU KB P190 2007 Workshop Repair Manual Engine Mechanical – V6 Page 6A1–257 22 Remove the fixture plate bolts (1), bushing (2) and fixture plate (3). Figure 6A1 – 497 Cylinder Head Bolt Hole Thread Repair The cylinder head bol
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